#help-with-3dprinting

1 messages Β· Page 40 of 1

pale dove
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XD adds to the experience if it clonks

inner cedar
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lol

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Guess I'll have to do some testing

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... I could also do wood

pale dove
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What you might want to do is make the boot out of pla with some insets in the bottom for tpu or rubber squares, so from the outside you don't see them, but you still have traction

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Then you can have spares with double sided tape or something for when the squares inevitably fall off

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Just gotta make sure the pads sit past the pla when compressed under body weight

inner cedar
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I'll have to play with it. The point of doing a bottom of the boot [vs. the original plan of just having a shell that comes to the floor over regular sneakers] is so I can hold my foot up and show up a thruster on the sole; if I can't figure out how to do it in a way I can walk and not have it fall apart, I'm not really gonna spend too much time on it

pale dove
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True true

inner cedar
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I have a lot of modeling to do XD

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Especially around thermal control and electronics...

pale dove
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Lol I bet, no fun to cook in costume. My friends who used worbla constantly complained about how hot it was.

inner cedar
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I also need to test the cooling system... it involves Ln2

pale dove
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O_o

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Be a walking fridge

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Lol

inner cedar
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I'm gonna be the coolest Iron Man ever

pale dove
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XD

inner cedar
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But yeah, really need to test... I designed a heat exchange core that should allow me very precise control over temperatures, and then basically it's just tubes and pumps to move coolant around

solemn parrot
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What are you building the heat exchanger from? Or is it an OTS part?

inner cedar
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Copper and aluminum for the thermally conductive parts, plastic insulators, stainless steel for gearing (used to change how much conductive material is exposed to the Ln2 chamber)

solemn parrot
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So is there a gearset moving the conductive material in and out of the chamber? That sounds like a unique approach to controlling the heat transfer

inner cedar
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Yeah. The Ln2 chamber is surrounded by insulation that wraps around it and seals it. Gearing pushes the conductive fins between the layers and into contact with the chamber -- more fins and surface area, more contact. And then outside of that is just insulated tubing and pumps to move chilled coolant

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I've also played with a layered design, where there's an inner and outer core, inner core is super cold and outer core is less cold, but I think more insulation will be fine to keep the "cold from leaking"

solemn parrot
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Interesting

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I wonder if just varying pump speeds for the coolant would give you enough control over the heat transfer though

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I can see the gearing solution being better for getting a burst of a lot of cooling but of course it's more moving parts to potentially be a problem

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Although that depends on if you can control the speed of the pumps, since I know some pumps are really only on or off

inner cedar
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Pump speed control too. Multiple loops for better control, so I'm not sweating in one place and cold in another

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I have no idea how effective it'll be XD

solemn parrot
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I may just be prematurely optimizing too πŸ™‚

inner cedar
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Never too early to optimize, is it? Lol

solemn parrot
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How long are you expecting it to keep you cool? I assume you top off the LN2 each time you use it and then it gradually boils off

inner cedar
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Hoping at least a few hours... But yeah, I figure I'll need a supply and have to top it off. I figure it's the best way to get the most cold by volume/weight -- electric cooling would require heavy batteries and/or short runtimes

solemn parrot
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Yeah that makes sense from an energy standpoint. Seems to me that one of the challenges would be making sure the coolant doesn't get too cold, which I can see the gearing solution being handy for tuning if you aren't doing a ton of heat transfer calculations

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I also just found out that ethylene glycol (antifreeze) makes I guess what you would call a eutectic solution with water. I knew it stopped freezing of course but I didn't realize there's a dip in freezing point down to about -50 C at a specific concentration of antifreeze

inner cedar
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Yeah, no complex heat transfer calculations here XD essentially just thermal probes to get temps for the fins to decide if they're too warm, and push them in, or too cold, and pull them out. Might need the second layer core if temps fluctuate too much on insertion, but I don't think it'll be a problem. And ethylene glycol is what I planned to use so I don't have to worry so much about freezing

solemn parrot
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Almost sounds like removing and inserting control rods in a nuclear reactor lol. Will you have to get more specialized thermal probes/thermistors because of the low temperatures?

karmic brook
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I don't know if that's the most cold by volume, ice might beat it, but it might have an edge by weight. However, I think LN2 would freeze water/glycol.

inner cedar
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Ohhh yeah, -196C, plenty cold enough to freeze both with ease in direct contact. And yes, it's kinda like a nuclear reactor setup, except it's the exact opposite XD I plan on having the temp probes be outside of the hyper-cold area, but there are ones that can handle Ln2 temps easily

karmic brook
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Yeah, you don't need SQUIDs or anything exotic like that for something that warm.

inner cedar
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warm :P

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Speaking of which... I think my design can work for heating, too, altho I haven't run into situations where I need more than a second layer of pants and my Duster

solemn parrot
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Alright so for nitrogen the latent heat of vaporization is 199 kJ/kg and the latent heat of fusion for water is 333.5 kJ/kg

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So by mass water is better

inner cedar
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So ice "has more cold"? One of the reasons I wanted to use LN2 was that I don't have to worry about leaks the way I do with water/ice -- and it'll get lighter over time as it boils away

solemn parrot
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Actually I think I still need to do more math. So, latent heat of vaporization/fusion is the amount of energy it takes for a substance to change phases, either liquid->gas or solid->liquid for the latter. One thing to note with those numbers is that while you put in the energy to make the phase change, the temperature of the substance doesn't change

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So ice at its melting point has more cold than nitrogen at its boiling point

inner cedar
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I haven't done that sort of stuff in a while XD

solemn parrot
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However, the nitrogen after it boils would still be very cold and would still take in more energy as you heat up the gas

inner cedar
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So to optimize it I want to keep gas from escaping until it reaches near ambient...

solemn parrot
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That would be optimal yes. I suppose an advantage with using ice is that it's probably easier to transfer heat into the cold water vs cold gas

inner cedar
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And I don't need to worry about expansion and pressurization with water

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I guess I really should test both

solemn parrot
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Yeah, the expansion with the nitrogen could be a bit of a safety issue if pressure starts building up imo

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Maybe you could just route the gas vent line through a large heat exchanger so pressure doesn't build up

inner cedar
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Ohhh yeah, it can be really dangerous. But I have pressure relief valves in the design, I just hadn't thought about holding the gas to absorb more heat before venting

karmic brook
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I would advise you to always allow gas to escape if any pressure builds up, otherwise it rapidly becomes very dangerous.

solemn parrot
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Just a really long tube to make sure that the gas gets closer to ambient temperature

karmic brook
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Jinx

inner cedar
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Yeah, I can easily do that, coil wrapping around the LN2 chamber a few times before it goes out

karmic brook
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I'm envisioning a string of heat exchangers in series, but that may not be necessary in the end analysis.

inner cedar
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I do have a design version with 2 layers -- inner core with LN2, then an outer core that has isn't kept as cold, then the heat actually gets exchanged from the outside there

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I was thinking of using rings that have a composition that goes from high to low thermal conductivity, and can rotate to reduce or increase thermal conductivity between the inner and outer cores, but... that's complicated manufacturing XD

solemn parrot
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Yeah that might be more of a Mk. 2 version lol

inner cedar
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Or Mk. 3, lol

solemn parrot
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Hopefully this is legible if you open the original or zoom in, but assuming my math is right (and anybody feel free to correct me) water actually still has a slight advantage in how much energy it will absorb

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Even though the nitrogen is colder initially. I think it might be difficult to get the nitrogen fully to ambient temperature, which would reduce the amount of energy actually absorbed by the system.

inner cedar
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Ahhh.... so... I might be better served by super-cooled water ice?

solemn parrot
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I think you might be. As cool (no pun intended) as it would be to use liquid nitrogen i think practically water ice is the way to go

inner cedar
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Actually assuming your math is right, yes XD

solemn parrot
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That too

inner cedar
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Well, thankfully, my design still works for water ice! Just can skip the safety valves and LN2/Nitrogen gas safety features

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Not sure how cold I can ice to be...

solemn parrot
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Yeah, that would be something to look into. I assumed a starting ice temperature of -18 C which is what the US FDA recommends home freezers be set at

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If you can find a way to chill the ice more then you would get even better performance. If you have access to LN2 then maybe you could cool the ice with that but not carry the LN2 with you

inner cedar
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Ehh, they seem close enough that I'd probably just use the LN2 if I had the LN2 handy... only a 10% difference, but you'd probably also "lose cold' during transfers

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Actually I'll need to figure out what my access to ice is where I plan to use this... I might only have a fridge... but cold water will work, even if it won't work as long

solemn parrot
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Ah ok, I forgot that there might not be access to a freezer for this. I was thinking water would be better from an ease of handling perspective but without a freezer that does change things

inner cedar
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Yeah, I was gonna get a big canister of LN2 ahead of time. But I can also have a chest freezer full of ice'

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I'll be in a hotel, so there might be a fridge at least...

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But that's way closer to ambient

solemn parrot
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If you only have a fridge then LN2 is the way to go. A lot of the energy that the ice would be able to absorb comes from the phase change. Hotels in my experience do often have ice machines though...

inner cedar
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True true, ice machines do exist... and I would probably only be taking like a bucket worth at a time every 3-5 hours maybe, if I had to guess?

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Also, I just tried wiping off my screen several times because I didn't realize a mark was actually from your hand-written notes page XD

solemn parrot
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Oh sorry lol

inner cedar
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It's cool, lol

solemn parrot
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Alright so quick math I just did, the average person dissipates about 100W of heat continuously. Based on that, to cool a person for 5 hours, it would require 3.8 kg of ice or 4.2 kg of LN2

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That's also assuming 100% efficient heat transfer from the person to the coolant loops and then from there into the ice or LN2 ofc

inner cedar
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Hmm... any idea how much a hotel ice bucket weighs? Just the ice

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Wait, what's the volume difference between ice and LN2?

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I guess the volume of gas for when the LN2 boils off also makes a difference...

solemn parrot
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Ice is 0.91 g/cm^3 while LN2 is 0.80 g/cm^3 so ice would have 13% lower volume

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But like you mentioned you would also be boiling off LN2

inner cedar
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Ohhh, so it's ~10% better thermal absorption per kg AND lower volume... Yeah, ice sounds better and better XD

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Boring, but more efficient :P

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I'm very glad you were around, this simplifies my life! plus ice is free from the hotel XD

solemn parrot
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Yeah, no problem. I would say the deciding factor between ice and LN2 would be whether you have access to ice in the first place.

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But glad I could help reason things out with you

inner cedar
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Yeah. Even if I have to go buy ice, it's not a huge deal, and it's actually easier to get a hold of than LN2 [I was going to get it from a supplier in my home state and take it with me traveling, but ice I can get at a supermarket or convenience store anywhere]

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Actually... what about dry ice? or is that similar to LN2 that it starts colder but absorbs less heat?

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I think dry ice is pretty low density...

solemn parrot
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Yeah that's a whole nother set of calculations for dry ice. I could run that real quick later tonight

inner cedar
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No rush, I'm not building tonight XD

solemn parrot
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Dry ice is actually denser than water

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1.6 g/cm^3

inner cedar
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Oh, cool

solemn parrot
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Ok, so it was a little tricky to figure out dry ice since it sublimates straight into a gas, but it seems that it may absorb 676 kJ per kilogram

inner cedar
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Ah, so that might be the best! Still would need the pressure control and venting, and that would be harder to load than ice or LN2...

solemn parrot
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Yeah in terms of energy absorption it is. Loading would be more difficult, although you can purchase it in pellets I believe

inner cedar
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Yeah. Breaking up a brick also wouldn't be insanely difficult

solemn parrot
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It would seem to me that CO2 edges out LN2 then unless it's cheaper/easier to get LN2 for you

inner cedar
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Yeah

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45% more energy absorption than water per kg, and also like 70% more dense, that's a serious advantage

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75%?

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So... I... think that's like 78% more energy per volume?

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dry ice vs. ice

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I think dry ice is pretty cheap... and I think it's available in some supermarkets

solemn parrot
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Yeah I think for portability dry ice is the best choice. The drawback is again just making sure the pressure is vented and then making sure the gas also gets used for cooling before it's exhausted

inner cedar
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Thankfully I designed for that XD just was planning for a liquid. Although that eliminates the issue of making sure it doesn't spray liquid if the valve ends up under the liquid [although that would really only be a problem if I did a handstand, which... hahaha no]

karmic brook
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Yeah, I bought a chunk of dry ice at a supermarket a couple of weeks back in order to pull off a family surprise

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The Penguin website will let you look up stores that carry it

solemn parrot
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Y'know it's a bit amusing that this channel is ostensibly for 3d printing but we've filled it with discussion of thermodynamics

inner cedar
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It's related to a 3D printing project at least XD

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And I didn't know about the Penguin site, awesome!

verbal sail
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Has anyone experimented on printing out pcbs of custom shapes (such as a curved sheet)?

iron remnant
verbal sail
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I'm wanting to make a pipboy but integrate the traces into the shell as much as possible so am wanting to make sure its possible

empty sedge
# verbal sail Has anyone experimented on printing out pcbs of custom shapes (such as a curved ...

I developed a new chemical process to make double-sided PCBs with a laser cutter, and some common chemicals. This is intended to be used on SLA 3D-printed parts, but may work on many materials.

Refs:
http://infohouse.p2ric.org/ref/29/28004.pdf

http://citeseerx.ist.psu.edu/viewdoc/download?doi=10.1.1.527.5817&rep=rep1&type=pdf

http://shodhga...

β–Ά Play video
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you can also get a flex PCB made, that uses orange polymide instead of fiberglass

verbal sail
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I'll look into that link. The chemical may be a little hard to obtain depending on what they are but It sound interesting at least

iron remnant
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And there's just general purpose conductive fillament.

verbal sail
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I'm thinking of using that too, but am unsure if it can meet my needs. If it can. Great, if not, I'll have to do something different

iron remnant
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It's an interesting space, I think.

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Oh, also, there are definately syringes and stuff that can be mounted on a 3D printer where the extruder normally is.

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I kinda covet the time and space and energy to make a Jubilee simply because it's probably more fun with a tool-changing setup than regular.

verbal sail
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Thought. How about printing the part with copper filament and standard pla then electroplating it to give the copper a smooth, solid form so it looks like a normal trace

solemn parrot
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That sounds like it could work, it would definitely need some trial runs though. I guess I would wonder if there’s enough surface area for an electroplating solution to bond to the metal particles in the filament though.

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Maybe you could print the conductive filament in the shape of the traces really thin and then glue them to a PLA board that has recesses to slot the traces into?

verbal sail
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So, print the circuit, plate it and secure it to the board like an inlay?

arctic dragon
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The problem I foresee with a 3d printed circuit board is the deformation you're going to have to deal with if you plan on soldering components onto it afterwards. I would recommend designing the circuit separately, and using eaglecad or something to form fit that into the plastic after. If you're considering a curved body, flex pcb is best, though it does come with a slight added cost.

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You probably won't get a perfect curvature out of a flex pcb if your component density is high, but at least it gives you more options to insert your circuit.

hoary shell
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hey guys, advice needed for a one off hobby project of mine. i would need to make/print a hollow plastic part in place of the red wireframe, it needs to follow the bottom shape of this enclosure, as precise as possible, and if possible, look as if its an extension of the shiny chrome stuff (reflector)

obvious solution would be to model it in CAD or similar and have it printed but, I don't know how to take precise measurements, is it even possible to take measurements of uneven shape like the one in picture and apply it in a 3d modeling software?

karmic brook
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There are 3D scanning approaches that do things like that. Some just using phones or webcams, and some with custom hardware.

hoary shell
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never heard about that technique, how do I google it? is it precise?

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sounds interesting!

karmic brook
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"3D scanner" will get you started

verbal sail
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@hoary shell so far this is the cheapest I found

solemn parrot
verbal sail
inner cedar
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Yeah, 2D reference images in Blender can be pretty helpful, although it's best if you're only trying to do like 3 axis references... More axis and precision are hard. There are (or at least were) a number of 3D scanner apps and software you can feed a bunch of images from all around the target into that will generate a 3D model

verbal sail
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I want to do something similar by just taking pics around a tree and dragging vertices, but haven't found a good tree to test my capabilities with yet

karmic brook
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I know of a great tree for that, but it's about 1400km from me and even farther from you.

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Here's me and a couple of my cousins climbing it

verbal sail
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It is beautiful

agile gorge
plush gust
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Has anyone made a 3D print of a battery holder for the Playground Developer Board Enclosure? Would be kinda nice to have something that makes that awesome enclosure portable and wireless.

slow sail
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Hi, I finally got my skr mini e3 v2 to work with an ender 3 v2 stock display however when I try to autohome or to move a single axis nothing happens. I checked all the connections, swapped cables, swapped motors, checked the stepper drivers and currents in the firmware. Any idea of what could the problem be?

empty sedge
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can you enable the motors and do they hold position when you do? M17

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if not, are you powering the board with 12V or 24V? USB alone would probably let you program it but never enable the motors

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there are two power inputs. if you want to use this on a 3d printer you need to connect both

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well, that's what I'd assume but the schematic shows them connected. weird

slow sail
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If I try to move them via the lcd(which I think is the same thing as M17) they don't even hold their position and yes i am powering it with 24V

empty sedge
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M17 is just enable, it doesn't move

slow sail
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ok I'll try

empty sedge
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see if both power inputs have the correct voltage by probing the screws on the screw terminals

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weird, this is unusually cost optimized with one 20A automotive fuse

slow sail
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with M17 they don't hold their position

slow sail
empty sedge
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at the bottom left

slow sail
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yes

empty sedge
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and that 20A fuse is fine?

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except for your firmware I'm running out of things to have you check

slow sail
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seems fine to me

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but i am not an expert

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in my firmware i have set 2209 for all axis, 580mA rms for xyz an 350 for e because i am running an orbiter

empty sedge
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what printer?

slow sail
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ender 3 v2

empty sedge
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should be a good starting point. I'm not sure what would change to go to ender 3 v2

slow sail
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the screen

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i wished i could use their config but marlin does't fully support e3 v2 display

empty sedge
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what are you running then if not marlin?

slow sail
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i am running marlin with a few modifications by jacob myers

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it isn't the original but an adaptation for skr mini e3 v2

empty sedge
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ok, so a marlin fork. it's probably still worth comparing your config to the marlin skr mini sample to see if you can figure out if you have anything wrong.

slow sail
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ok

empty sedge
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[I use winmerge for stuff like this]

slow sail
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thanks for the advice

empty sedge
slow sail
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the differences I found that affect the stepper drivers are adaptive step smoothing, active in my config, the current used for the home in my config is like the normal one, while in the end 3 config it is half, software driver enable in my config is enabled, monitor driver status in my config is enabled, I have also enabled sensorless homing. That's it

slow sail
empty sedge
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yeah none of those difference would cause the symptoms you're describing where the motors never get enabled

slow sail
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at this point i think the board is broken

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a weird thing i noticed in the picture is that i sent M17 to enable motors but the tmc drivers report that they are disabled

empty sedge
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I guess you could try normal marlin and you won't get the LCD working but you can see if you can enable the motors

slow sail
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I'll try to flash the e3 config then

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with that it works

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i wanna scream

empty sedge
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yeah, troubleshooting is like that sometimes

slow sail
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I disabled software drive and now it works also with marlin fork

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last question before i go in a 2 hour trip to reassemble everything, i saw in a video that there is a dedicated menu to tmc drivers however i do not have any idea of why?

empty sedge
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the trinamic drivers have a lot of things you can tweak

there's an adjustment used for sensorless homing
obviously adjustable current
also adjustable microstepping
also you can configure the "silent" behavior to optimize for either detecting skipped steps, or for being more quiet
also you can configure the "silent" behavior to turn off at high speeds where it'd be more likely to cause skipped steps

there's probably more I'm forgetting

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unless you're working on a custom machine I don't think you get much out of tweaking those

slow sail
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ok thank you so so much for the help

tight totem
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Is creality 3d printer good and durable?

empty sedge
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for the price, and with a little bit of work they're good printers
I don't know what you're asking about durable. It wouldn't survive falling to the floor and I wouldn't want to travel with their machines because you may need to adjust them each time you set them up

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I prefer the prusa i3 mk3 because it's a workhorse with great slicer profiles already built it reliably puts out good parts if you give it reasonable filament, but even the kit is a lot more expensive

tight totem
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Thanks

ember narwhal
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For microcontroller boards like the itsybitsy, qtpy, tinys2, etc that do not have mounting holes, is there a "standard" design for mounting these in a case of some sort? Snap fit? Slide the board in on rails?

karmic brook
ember narwhal
# loud silo We have many projects with 3d-printed cases, e.g.: https://www.thingiverse.com/t...

Thanks for the example. I actually found this one for the qtpy too - will keep digging through that link for more inspiration: https://www.thingiverse.com/thing:4840755

timid rock
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I have some white PLA i haven't used in a while. It looks like the white has leeched out, or that it is dirty. However it has been in a box. I don't recall it being this way before hand. Any idea whats up?

unique pendant
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PLA can go bad and break down after a number of years. You may want to throw that out rather than run it through your printer.

solemn parrot
lunar oar
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@somber summit I have returned.

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I got a new board and it worked... mostly... I am sorry to bother you but I mean we got this far so you might be able to spit out the answer compared to me being mind boggled over it. They read room temp, normal, I set the target temps, extruder 200c and bed 60c, normal, they heat up, the extruder is heating up slowly, not normal... when it hits around 80c, it reads "heating failed, printer halted, please reset" so uh yeah (I also replaced the thermistor and heat cartridge)

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Hoping anyone can help, this is just been brutal

karmic brook
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I'm guessing one of a) wrong voltage cartridge, b) wiring issue, or c) cartridge not having good thermal coupling to heatblock.

inner cedar
somber summit
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@lunar oar i concur with madbodger as those would be the areas i would begin checking myself.

lunar oar
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@karmic brook @somber summit
I just checked the voltage of the heat cartridge! It seems the one I bought was 24v compared to the original which was 12v. Both 40w

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So is that it!?

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oh i feel like a buffoon. I'm so embarrassed i bought the wrong one. Im still gonna check if it said on Amazon it was 24 not 12... i could have sworn lol

karmic brook
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Quite possibly. There could be some other issue, but that would be sufficient to cause what you observed.

lunar oar
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thank you a million

somber summit
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i wouldn't be surprised if it was packaged wrong, I once ordered a GPIO breakout board and received a PoE adapter instead....

solemn parrot
inner cedar
inner saffron
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how do i make a usb port cutout for the raspberry pico in fusion 360?

karmic brook
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I'll often subtract a box from a panel to make an opening.

solemn parrot
lunar oar
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@somber summit @karmic brook

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Thank you guys so much!! I couldn't have done it with out you!

somber summit
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@lunar oar Your very welcome

brave maple
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I've been using my Ender 3 hooked up to a raspberry pi for awhile now but I just tried to connect it directly to my Windows 11 PC via USB and it isn't being detected. It just shows up as "USB Serial" in Device manager with the little yellow warning sign. Does anyone know what this could be?

pine mortar
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Is it prolific USB?

brave maple
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I'm not sure what you mean

pine mortar
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Hmm what error does it show?

karmic brook
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There are a few different USB-serial chips in use, your machine may need the driver for whichever chip you have. You can look up the chip from the USB vendor ID and product ID if it doesn't have an identification string.

brave maple
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looks like this might be a chip id? CH341SER_A64

pine mortar
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Double click that

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Hmm I thought windows had automatic drivers for that chip these days.

brave maple
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OK I installed that and it doesn't have an error anymore but cura still doesn't detect it

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Never mind just took a minute!

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Thanks for the help πŸ™‚

pine mortar
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Glad you got it sorted πŸ˜„

elder ridge
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I need help with my Ender 3! It reads error max temp but it is not hot! What can I do?

pine mortar
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Check your sensor and it's wiring

elder ridge
pine mortar
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Not familiar with the Ender itself sorry

agile gorge
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Max temp would be a short

elder ridge
agile gorge
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Anywhere along the circuit for thermistor

ornate raven
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@elder ridge have you recently made any mods to the printer or did this appear suddenly (as in during a print)?

half dew
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even the wire coming from the thermistor in the hotend is super fragile - is it possible it collided with a part, or you touched it while cleaning the nozzel, etc? Tightening the screw that holds the wires down too much can short it. Its one of those things that even scary to check with a multimeter because even if it wasn't broken before you were checking it - you might break it in the process.

elder ridge
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I changed the whole nozzle wiring! How can I check it with the multimeter?

arctic dragon
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If you have a safe place on your boards to check the resistance across the thermistor, see if you get a non-zero value.

karmic brook
#

The thermistor should have a highish value (several thousand to several tens of thousand ohms), the heater should have a lowish value (a few ohms to a few dozen ohms). There should be infinite resistance between the heater leads and the heatblock, and between the thermistor leads and the heatblock.

agile gorge
#

hot end thermistors typically have a ~100k resistance at 25C

#

and P=V^2/R so depending on your heater power and hot end voltage, you can deduce what R should be (and what it should measure)

#

e.g. 50W heater on 24V would be 11.5ohms

karmic brook
#

Sometimes a cold heater will be lower resistance

unkempt lake
#

i'm new to 3d printing, running klipper on an ender 3 v2 here, and i'm enthusiastic. so i'm interested in this adafruit product for a phaetus dragon (i believe it is very similar to a e3d v6?) https://www.adafruit.com/product/3290 along with the max31865 controller you also sell. is this a viable option? i'd like to use a 3 wire pt100 such as the one you stock, but i do not know if it is compatible or not / what the standards are.

thank you very much for any input. πŸ˜„

#

also, if i did this, would there be a way to add some more shielding for possible electrical noise? currently, the raspberry pi and the ender are both on a small UPS

#

(if that matters in terms of noise or not)

ornate raven
#

@unkempt lake I suspect your control board will be the limiting factor. As you have realized, thermistors and RTD's are not hot swapable. I don't delve into the programming of the control board(s) of printers but I suspect there are settings there as to the type of temperature sensor and what kind of signal it returns. I'm interested to know how it all works out for you. I prefer the accuracy of a RTD over a thermistor or thermocouple.

unkempt lake
# ornate raven <@!356239124694302722> I suspect your control board will be the limiting factor....

Klipper runs on the rPi, which controls the Ender. So the controller/amplifier? will connect to the pi3b+. At this point I have the first spi interface used up, but as i understand it, there are 2 more. So I'll have to get those config.txt wacko parameters set, and hook it through Klipper. I have seen that there is built-in support for the max31865 chipset, and just the pins need to be configured.

I guess what I need to know is, is there a standard physical dimension for the pt100 sensor? If not, can this be changed by a layman with a soldering iron and a hot air station? and light competence with both? πŸ˜„

#

it has to go in a heat block and there's a slot there as i understand things, but i'm not sure about the depth and dimensions of that hole (yet)

ornate raven
#

@unkempt lake Adafruit list the pt100 as 4mm x 30mm and thats pretty big. A thermistor is not much more than a bead on the end of two wires (as a comparrison). So yea, if it was me I'd know for sure about the hot end dimensions before ordering upgrade parts. Just my opinion.

unkempt lake
#

right. that's a good one. i'm looking, there is a mechanical drawing of just the block on aliexpress, and it looks like that's going to be too long. still can't see the diameter of the hole.

#

hmm well maybe i'll have to dig around a bit

#

thanks for your help πŸ˜„

unkempt lake
agile gorge
#

@unkempt lake there's no reason to use a pt100x on an ender3

#

And if you want a pt100, get one from trianglelab or mellow on aliexpress

#

As for 3 or 4 wire, you can turn any 2 wire pt100 into 3 or 4 wire, you just split the lead into 2 wires on one or both sides

#

The doubling up of wiring is done to correct for resistance in the wire run

unkempt lake
#

i'm not an engineer πŸ™‚ so I don't know what the best solution is. pricewise, that sensor i linked and a small board to go with it, it's not significant. if it is a bad idea, i'll do something else.

unique pendant
# unkempt lake i'm new to 3d printing, running klipper on an ender 3 v2 here, and i'm enthusias...

Welcome to 3D printing! The Dragon is a copy/interpretation of the Mosquito, not the v6. I must say, for being new to 3D printing, it's highly unusual to be running Klipper, which is a very advanced firmware with so many parameters it makes the head spin. To use Klipper to its greatest advantage, it is typically installed on more advanced printers that do not typically have hardware issues that need to be solved to improve print quality. Is there some reason you are putting so much upgrading into your Ender? For a printer of that class, you might get farther with hardware upgrades first, such as the Micro Swiss extruder https://store.micro-swiss.com/collections/extruders/products/micro-swiss-direct-drive-extruder
And possibly an X-axis linear rail? It's better, also, to try and take it one step at a time. It sounds like you've already outfitted your Ender with Klipper. As far as PT100 goes, maybe you can use the e3D system? It's well documented.

unkempt lake
# unique pendant Welcome to 3D printing! The Dragon is a copy/interpretation of the Mosquito, not...

well, i usually dive in head-first πŸ™‚ when i got this printer, i wasn't sure exactly where i was going with it, as i'm more of a programmer than a builder. i've been doing all my designs in openSCAD as scripting comes much more naturally to me.

I know that the ender3 is an introductory printer, and yeah, i'll have all these nice toys/sensors on a honda civic πŸ™‚ but it's a great learning experience and at some point i'll move up.

unique pendant
#

Is there a way you can use the e3D PT100 system in your setup? Not that I would know any better, I'm just thinking that since it's specifically designed for use with 3D printers maybe it will work as expected.

#

Looks like the little amplifier board has 3 pins at least.

#

As far as worrying about things going awry in the basement, I use a Nest Protect which alerts me if there's smoke or carbon monoxide.

unkempt lake
#

yes definitely, i am talking to a friend who is recommending that setup. only thing is, i think i'd like an spi interface direct to the rPi

unique pendant
#

There's also a fire extinguishing setup... let me find the link...

unkempt lake
#

he said his e3d thermistor works fine in his setup

unique pendant
#

Yeah, I use e3D thermistors in all of my printers.

unkempt lake
#

ok i can do that, i run home assistant here

#

i could maybe put the e3d pt100 setup on the adafruit board --> rpi3b spi1

unique pendant
#

Well, I guess I remembered wrong. What I was thinking of was a power-cut to the printer through a smoke detector: https://www.thingiverse.com/thing:2148191

unkempt lake
#

maybe i should get some sensors as you describe and wire them up. i haven't tried that kind before.

unkempt lake
agile gorge
#

@unkempt lake there's no real additional reliability to come from a pt100

#

it has better temperature accuracy, and supports up to 450C operation, the latter is not at all useful on an ender, and the former is not useful for most consumer filaments (you should pretty much always temp tower)

#

yes, other safety mechanisms are better, automatic relays for shut off, etc.

karmic brook
#

I'm amused at someone with a power outlet icon saying "more power to you"

ornate raven
#

@unkempt lake , it is your project to build. I see no safety issues with what you have planned. Perhaps some overkill for a "basement project" but you seem to have things under control. I think it great that you are thinking about turning an E3 into a high end printer. As has been mentioned by others, one step at a time is good advice (IMHO).

unkempt lake
#

At one point after college, I worked in a chemical analytical lab, with some nice gc/mass specs, um.. well lots of instruments, and I had to make standard solutions and small jobs like that, get some liquid nitrogen for a tech (that stuff is pretty nutty), etc. anyway I liked doing all the calibrations and things, pH meters etc. but i was a bio major and then wound up a programmer (modest one though).

anyway I just liked doing that stuff and i haven't really had to tune things like that in a long time. so this is fun.

agile gorge
#

An ender3 can't really be turned into a high end printer no matter how much money you throw at it, that bed slinging is a pretty big limiting factor

#

There's certainly enhancements to make it print very well though

unique pendant
#

πŸ‘† That's one of the nice things about Ender3 for beginners. You will learn a lot about hardware and 3D printing while spending a lot on upgrades. The trade-off, of course, is that you'll have a lot of down time that you wouldn't have had if you started with a better quality printer such as a Prusa. A common discussion here on this forum. πŸ˜‰ I think, if I were to do it all over again, I would probably do what @unkempt lake is doing. After finishing all that work throughout the Ender, you'd be ready for doing a great job building your own quality printer like a RailCore.

inner cedar
#

I think the important thing to consider when it comes to upgrading something like the Ender 3 is why you're doing certain upgrades -- if you're trying to get high-end results, yeah, you're better off moving to a higher end platform to begin with. But if you just want to do it for the sake of learning and practice? It's a lovely base to start with. Personally I run mine mostly stock XD

unique pendant
#

πŸ‘† Excellent point!

inner cedar
#

Sometimes it really is more fun to just upgrade something than to buy a better one... even if it might cost more in the end

unique pendant
#

Eventually through all the upgrading I think we all realize that we'll never get better prints out of our first printer, which is why we then buy more expensive printers πŸ˜‚

inner cedar
#

I don't even have my first printer because it died, lol... Ender 3 Pro was my upgrade and I love it. And basically the time on the first printer (well, there were TWO of that one, got replaced once with the same model) was free because the money got forwarded into the Ender 3 Pro! Gotta love Micro Center's replacement plans!

unique pendant
#

I started on a Xinkebot Orca2 Cygnus (gMax knockoff) which wasn't bad, but as most lower end printers, needed a lot of work to get OK prints. I then replaced that with a Formbot Raptor2 from Tiny Machines in the USA, which was 100% better, but still needed a couple upgrades like the X-axis (rail), genuine v6 hotend, and for cooling. (also eventually needed to upgrade the bed wiring to silicone). I still use the original extruder which is a gMax knockoff which works great. I then built a RailCore which makes ludicrously gorgeous prints, always works without complaining, and is ridiculously fast. It's my go-to printer for everything under 300 x 300 x 300 mm now. Anything larger goes to the Raptor -- which still makes really gorgeous prints -- can't actually tell much difference other than the print size. The old Xinkebot btw got totally transformed with a Duet2 wireless and Titan hotend with Bondtech extruder running large nozzles at the local maker space (talk about throwing money at something!). Chugging away happily making really big and pretty nice prints. πŸ™‚

inner cedar
#

It's just amazing how far the lower end has come -- like, the Ender 3 is like a Titan compared to some of the high-end printers I remember from the early days of at-home printing. The machines were always thousands of dollars, so most people built their own, but even high end machines couldn't compare to the Ender 3's printing now!

arctic dragon
#

I started on an anet a2, which was not a printer I'd recommend, but it was dirt cheap for its time and had an aluminum frame if I decided to make something else out of it. I only ever got one print out of it, and it wasn't even a good quality print by any metric, but I learned so much from tinkering with it that I don't regret it in the slightest.

karmic brook
#

I still have my first printer (Monoprice Mini Delta), and I've upgraded it several times, but I haven't used it in a long time. At the moment, the Prusa serves me well, if I go for another printer, it would probably be a Railcore.

inner cedar
#

I need to get all the printers I currently have working before thinking of buying more XD

karmic brook
#

That's like saying "I'll finish all my current projects before I start any more", it's crazy talk.

inner cedar
#

lol

#

I mean... I've got 4 printers, I've been told I have a problem

karmic brook
#

We all have a problem, just some of us have different problems

inner cedar
#

ha

gritty galleon
#

Hey all! So I was looking at the chocolate mold tutorial (https://learn.adafruit.com/3d-printed-chocolate-castings/3d-printing) and I just wanted to check if y'all think there's any specific modifications or properties my 3D printer should have if I'm doing this? (Like how with food-safe 3D printing the nozzle has to be stainless steel)

I had assumed I can probably just use any trusted printer like a regular Ender 3, but just wanted to double check since this is the first time I'm trying this

Adafruit Learning System

Make custom chocolate treats with 3D printing!

unique pendant
#

You're probably OK with an Ender 3 and PETG, tho' I'm no expert and have never done any food-safe printing. The real food safety problem with FDM prints is the layer lines will promote bacterial growth, and you can never get prints really clean/sterile. Maybe if you just use them for one day? There's lead in most brass so filament touching any brass can give you traces of lead in the print. Keep in mind, there are very few commercial espresso machines that aren't loaded with brass so if you ever go to cafΓ©s and have lattΓ©s, cappucinos, espressos, etc. IMHO, all this fuss over food safe 3D printing is a bit like ignoring the plank in your own eye while you complain about the splinter in your neighbor's.

I know @signal finch has looked into this much more deeply than me and is certainly a better source. I'm probably totally wrong. πŸ€ͺ

#

Wait a minute... that link shows how to use a 3D print as a buck to make a silicone mold, so probably no issues there. After all, it's on adafruit.com so it must be safe, right?

inner cedar
#

There are two things to consider when it comes to 3D printing around food -- if you're going to be selling the resulting molds or food that came in contact with them, from a legal perspective, they MUST be food safe, and that would entail getting filament that's ensured food safe [that exists!], a printer that's food safe [sterilized, has safety features to keep contaminants out, and has components that will NOT potentially leach heavy metals or anything toxic into the filament]. The big reason for this is that if you don't use food safe equipment and materials, and someone gets sick, you could be on the hook!

For personal use, you just want to make sure you use PLA and not ABS. I'd recommend cleaning filament, which will take out any crud of any sort left from ABS, or at least print a good deal with PLA after using ABS. Try to clean everything well. Most extruders and nozzles are made from steel and brass, so you shouldn't have to worry too much about heavy metals...

Keeping the molds clean is the hardest part -- bacteria LOVE to grow in crevasses, and PLA is actually somewhat biodegradable, so it might contribute further to growth! And you can't really clean it too well because if it gets to hot it melts... So you're best off doing vaccuforming to create an HDPE plastic cast as a mold, or print a negative and then use silicone to cast a mold from. The chances of the silicone picking up any REALLY bad stuff is pretty slim, so it should be safe... just something you wouldn't want to take a chance on for sale.

gritty galleon
#

Makes much sense! Yeah I was thinking it's probs fine especially since its from adafruit - just had to double check in case there was any common knowledge abt what 3d printer to use I was just missing haha. Thx y'all! This helps plenty~

inner cedar
#

No problem :D

agile gorge
#

The food safety thing is really overrated, imo

#

But thats just me

inner cedar
#

I mean, not really, it's not too hard to make someone really sick if you're not careful

agile gorge
#

Make someone sure, but in general, it's not really easy

#

Soap and water cleans it up fine enough

#

Plastic cutting boards are notorious for trapping bacteria. People pretty rarely get sick off them

inner cedar
#

It's mostly only a legal worry for products being sold. Only takes one person to make a legal mess

queen laurel
#

Does anyone know if Adafruit made Lego-compatible STL files for the Trinket M0? I can find a bunch for STEMMA and a Raspberry Pi Pico, but I'm looking for a Trinket M0 holder.

loud silo
queen laurel
#

@loud silo Thanks, I looked there first and it's where I found the STEMMA, QT Py, and RPi Pico holders you guys made. I guess I'll have to modify an existing STL! πŸ˜€

solemn parrot
#

How do you go about modifying STLs with accurate dimensions and not just guessing at placement or dimensions of features by eye? My CAD background is entirely with parametric programs like Autodesk Inventor and Solidworks, and those don't allow for editing STLs since that filetype is just a triangle mesh.

unique pendant
#

Mesh to brep command will allow STL editing in F360. That’s in inventor too, or at least it used to be.

loud silo
queen laurel
#

I use Blender to edit STLs when I need to edit them. I actually already edited a STEMMA Lego piece to fit the trinket for my purposes. Not too difficult when it's really just moving and scaling that needs to be done. But more extensive editing is difficult if you leave it in the native triangulated version.

lunar oar
#

Just got an Ender 5 Pluse, the printer itself seems a-okay, i upgrade the bowden tube to an capicorn and the extruder to all metal, the problem comes with the left z gantry... it would squeak as if it was close to breaking and would not fully reach the bottom where the motor meets. this all occurs even with out the rest of the printer assembled, i tried to lube it up a bit and that didn't to the trick, and didn't fix the fact it would meet the bottom, the right z gantry works perfectly too... i removed the left lead screw and it seams that is the problem, there is no squeaking and it can reach the bottom, i rolled the lead screw on the table in hopes to see it not roll properly, but it seems to roll fine... there is the smallest of bends in the middle, do i try to get a new lead screw?

agile gorge
#

@lunar oar don't fully tighten the lead screw nuts on z

#

Do not overtighten these screws

lunar oar
#

@agile gorge I think that may be it!!!!

agile gorge
#

The system needs a little bit of freedom, otherwise it will bind

lunar oar
#

You see on my CR10 I have that fastened down with some zip ties, which give it some room to grove

And these on the E5+ is secured withe screws... And they were very tight...

I'm testing it now

#

Hmmm, this happens when moving from 390 mm to 410 mm, that doesn't seem right, it doesn't happen on the other side either...

#

But it is going down and there is less squeaking!

#

Should I tighten it even less?

agile gorge
#

It should not be tightened at all @lunar oar

#

It should be completely loose, the screws should just be there to keep the nut from spinning freely

lunar oar
#

😳

#

Let me fix that real quick

lunar oar
#

There's is more squeaking when going down than up, and the screw still does that, but only when at the bottom...

Is it harmful to the print themselves or the printer? It does still have four alignment screws too... Maye it's time that it does that...

safe haven
#

hi pls can someone help me with setting up octopi with my 3d printer

arctic dragon
#

Don't think I can necessarily walk you through it, but if you're stuck I can answer questions or help debug?

safe haven
#

nice

#

that should work

#

so ive installed octopi onto my sd card and turned on my raspberry pi

#

do i need to plug my raspberry pi into my printer now

#

@arctic dragon

arctic dragon
#

Not necessarily, it won't be doing anything with printer until you set it up.

#

It shouldn't make a difference if you're at the point I'm thinking you're at.

safe haven
#

also now it asking for an octopi login

#

what do i do for that

arctic dragon
#

Default is username: pi /pw: raspberry

safe haven
#

when i enter the login it wont let me enter my password nvm it just wasnt showing me entering characters

#

also what does the opening web browser on local network mean

arctic dragon
#

If you're in the shell, the password entry doesn't show you the characters typed, you just have to type it carefully haha

#

As for login, you are expected to access this via a web browser. If octopi.local doesn't work, you'll have to find the IP address of your RPi.

#

At this point, you can plug your 3d printer into the USB port.

#

If you haven't already.

safe haven
#

how do i find my raspberry pis ip adress if i havent connected it to the internet

#

surely it wouldnt have one

arctic dragon
#

It would not. Um....

safe haven
#

i havent had an opportunity to connect it to the internet yet either

arctic dragon
#

If you didn't configure the Wifi ssettings through the Pi imager when you imaged the SD card, you'll have to turn off the Pi and put the settings into a txt file via another PC.

#

There should be a file named octopi-wpa-supplicant.txt in the root of the SD card.

safe haven
#

okay ive done that

safe haven
arctic dragon
#

Well, your Wifi network, anyways.

#

Once that's done, you can put everything back together and power it on. The Octoprint should be accessible from any web browser on the same network via octopi.local or your RPi's local IP.

safe haven
#

the octopi.local doesnt seem to work

#

it says it cant reach the page

arctic dragon
#

There is a Bonjour requirement for that to work. You may need to get the RPi's IP if it doesn't.

safe haven
#

how do i do that

arctic dragon
#

After you login to your Pi, the command should be ip addr

#

...if I recall correctly, anyways.

safe haven
#

uhhhhh it did something

#

idk what but something

arctic dragon
#

There should be a line somewhere with some ip address

#

Usually starts with 192.168

#

three digit number at the end?

safe haven
#

i cant find one

arctic dragon
#

OH

#

try hostname -i

safe haven
#

ohhh thanks

#

i typed it into my browser and it wont load

arctic dragon
#

My generic Linux knowledge and my RPi knowledge is getting mixed up haha

#

Are you on the same Wifi network?

safe haven
#

yeah

arctic dragon
#

hrm.

#

Oh, what did you use to edit the txt file

safe haven
#

notepad ++

arctic dragon
#

Hm, that should be okay

safe haven
#

but i first just used notepad

arctic dragon
#

As long as you didn't use WordPad, apparently that one can cause issues

safe haven
#

but even after i try and redo it, the file always appears as the edited version

#

but surely if it gives an ip adress that means its connected

arctic dragon
#

A valid 192.168 address, yes.

safe haven
#

mine isnt a 192.168 one

arctic dragon
#

Is it 10.1?

safe haven
#

it starts with 127

#

could it be a location thing

#

i live in uk

arctic dragon
#

Oh no, 127 0 0 1 is localhost

#

That could mean you're not connected

safe haven
#

thats what mine is

arctic dragon
#

You might need to recheck your wifi settings then

#

If there's no issues with the passphrase, you might have to reimage your SD card with the Wifi settings...

safe haven
#

wdym

arctic dragon
#

Did you use the Raspberry Pi imager to install Octopi?

safe haven
#

yeah

arctic dragon
#

Try it again, but this time, open advanced options by using the keyboard shortcut ctrl+shift+x to configure your Wifi connection.

#

Assuming you typed your wifi credentials right and it still doesn't work.

safe haven
#

wait how do i do the ctrl shift x thing

#

when i press them it does nothing

arctic dragon
#

In the raspberry pi imager?

safe haven
#

yes

#

am i meant to do it before or after imaging the sd card

arctic dragon
#

Aw jeez, I haven't done this in too long...

#

Before?

#

I think?

safe haven
#

thats what im doing

arctic dragon
#

Did you select OctoPi?

safe haven
#

yes

arctic dragon
#

I have not done this in ages haha

#

Ugh, I have no idea then

safe haven
#

hmmm

#

i think it might have something to do with the fact that when i first opened the file i ddint use notepad ++

arctic dragon
#

I just remember there is a way to have wifi settings preconfigured when you image it

#

That is possible.

safe haven
#

and for some reason it keeps bringing back the file that ive already edited

#

even when ive completely reformatted the sd card

safe haven
arctic dragon
#

Uhhhhhh

#

Not off the top of my head.

#

To my knowledge, reformatting is basically the nuclear option, nothing should survive that.

#

Maybe it's something on your computer?

#

Restart?

safe haven
#

the time i edited the file was aaaaages ago

#

actually ill try it

agile gorge
#

Google headless raspberry pi wifi setup

#

Or edit wpa_supplicant.conf now, as you're able to log into the pi anyway

shy kelp
#

$ man 5 wpa_supplicant.conf

inner cedar
#

Do you think a dab of super glue between two pieces of filament would cause a problem during printing?

arctic dragon
#

Yes?

#

What kind of superglue do you want stuck in your nozzle haha

inner cedar
#

Just a tiny dab XD I want nothing stuck

coarse spade
#

you might be able to use some fire (a candle -- or I guess some other source of heat) and some care to melt the pieces together

inner cedar
#

That was my other thought

#

Super glue came to mind because it can't impact the diameter, melting and pressing ends together might make it too thick

arctic dragon
#

You might be able to file it down after?

#

If you have the craftsmanship to handle a delicate spliced joint....

inner cedar
#

I wanted to do it on the fly XD choices

coarse spade
arctic dragon
#

At that point, you might as well just buy a palette 3 and enjoy multi-filament printing...

inner cedar
#

I'm trying to design my own XD

fading viper
#

@sullen zinc Got a successful print of a single key. I might use some of the values in the openscad file to tweak the size down ever so slightly. This one fits, but feels just a tad tight. I did .25 layer height on this one for a little bit faster of a print, but I think I may drop that down a bit as well in order to get an extra layer or two underneath the number cutout layers. Printed on a Lulzbot Mini

#

My aim is to experiment with nail polish or perhaps other paints dripped into the cutouts to make the contrasting colors.

sullen zinc
#

Nice!

inner cedar
#

Lulzbot, fancy

fading viper
# inner cedar Lulzbot, fancy

I ❀️ my Lulzbot Mini. I've got a few other printers over the years for various reasons but I always come back to this one because it's the one that seems to consistently require the least amount of tinkering and messing with settings and things. I tend to spend my "tinkering / troubleshooting" mental budget on software development so when I go to print something I really appreciate a printer that "just works" more often than not.

inner cedar
#

Lulzbot seems to be hit or miss in my experience... I've known people, like you, who use it without issues and it just works. But when I was working at Micro Center, it was a constant battle to keep them working properly, both the TAZ Mini and TAZ 5/6.

fading viper
#

My main gripe with it is the 2.85mm filament. They got new owners a year or two back and seem to have started making the shift over to supporting 1.75mm I'm thinking of getting a new toolhead for that, but now I've got a bunch of 2.85mm filament saved up that I'd hate to go to waste πŸ˜–

inner cedar
#

I would get a new tool head ASAP, but wait to switch (at least permanently) until your use the 2.85mm up

iron remnant
#

Well, let's not get a head of ourselves here.

inner cedar
#

Just getting ahead of the possiblity of the 1.75mm toolhead disappearing, leaving the printer stuck forever at 2.85mm

#

'cuz it could happen... companies disappear

#

Even bigger ones sometimes

#

It's not like the toolhead will go bad sitting

iron remnant
#

Therefore, it's a good way to head off a problem.

inner cedar
#

Mhmm

unique pendant
#

Agreed. Lulzbot has already filed for bankruptcy I heard, or maybe that's just rumor?

inner cedar
#

I haven't heard that, but even if they haven't... I still think it's better safe than sorry to have the intended hardware ASAP

#

I didn't read the full article

unique pendant
#

intersesting. I always wanted to get a Taz 6, but they weren't big enough for my needs. Always waiting for the Taz 7. Kind of like waiting for Simplify3D 5 πŸ˜‚

agile gorge
#

What's the allure of lulzbot?

#

Seems like a meme name that shouldn't be taken seriously

toxic kite
#

open source, and I've seen nobody crying about it being bad

sinful mortar
#

IIRC, the parent company for LulzBot got acquired, their store was still active early 2000 and shipping product. However, they haven't maintained their fork of Cura for their printers and it is quite out of date.

toxic kite
#

didn't know it needed a fork

#

I haven't gotten used to the new cura interface yet

inner cedar
#

looks at Cura 15.04.6

iron remnant
#

I think one of the not-entirely-awful aspects of 3D printers over... say... regular printers... is that at least a bunch of the bits involved are open source infrastructural pieces as opposed to buying a printer from HP and getting taken advantage of in all sorts of ways.

sullen zinc
#

Is there a reason that thread-forming screws aren't commonly used to fasten 3D printed parts?

#

someone tell me before I order a bunch from mcmaster for experimentation πŸ™‚

half dew
#

I've used those, or taps - but they only work well if you make holes for them that have enough perimeters in my experience

#

I didn't find them better or worse than other options really - depends on the part

sullen zinc
#

I like heat-set inserts but in making models to share that creates a barrier to use..

#

as in, I don't figure most people have the inserts

karmic brook
#

I make holes with extra recesses in the direction of printing, so the screws won't wedge the layers apart. Works pretty well.

shy kelp
#

Just setup my first printer, is the potential for fire an issue?

inner cedar
#

You should be good, just make sure the printer isn't bumping against the wall. It is recommended that you print when you can keep an eye on it... better safe than sorry

inner cedar
#

No problem ^_^

#

I've left my Ender 3 Pro running unattended before without issue -- but it's up to you if you want to do that

shy kelp
#

I've seen horror images of the cables getting stuck in the print lmao

inner cedar
#

Thankfully that's not something you have to worry about too much with the Ender -- the cables are well guarded, so it's not really possible for them to get caught. You can also use OctoPrint to allow you to view and control your prints remotely, so if you check and something is wrong, you can shut it down.

inner cedar
#

So I've had this issue with gaps, banding, and stringing. As you can see, some sections are really good, others are not. I'm feeling like it's not an issue of settings -- I've tried temps up and down, speeds, flowrate, retraction, and the gaps remain. It also doesn't happen on every model, at least not consistently. The fact that it's chunks on the Z axis makes me think there's something up with it mechanically -- any ideas?

arctic dragon
#

What kind of printer? Do you see your z-axis motion jitter as you go up and down?

inner cedar
#

Monoprice Select Mini V2. Not that I can tell, but it's hard to make up go up and down (the jog controls are trash)

arctic dragon
#

Does it have a USB port for direct G-code control?

#

The horns coming out look like a lack of support, but the inner warping could be mechanical inconsistencies or temperature fluctuations?

#

If you have a well-sized cardboard box to put over it, you could try to eliminate temperature changes...perhaps.

inner cedar
#

It does have a USB port... Haven't tried direct control. The horns were supported -- it was printed upside-down with full support the length of them. It might be temp changes, there is a fan keeping me from cooking...

#

But the pattern makes me think not

#

Hard to take when printing, but see how it's swirling around on these pieces? Seems to go all the way around

arctic dragon
#

What temperature and material are you using?

inner cedar
#

PLA, 215/60. But I've tried temps from 200-225

#

(recommended on box is 205-225)

arctic dragon
#

If it's not a special kind of PLA, you could try 190?

#

Most PLA melts between 185 and 220 iirc

#

It's kinda weird that the lines are drooping that far

inner cedar
#

Actually, forgot, I did try down to 185 (it got bad under 200)

arctic dragon
#

Ah.

#

Can you add a delay between layers?

#

It could be not enough cooling time between layers

#

Does it feel kinda warm in the printing room? Maybe an external fan would help too...

inner cedar
#

Not sure how I'd add delays... I'm using Cura 15.04.6 for this printer. Room is probably about 75-80F, but this happens in temps as low as 40F (Windows open in the winter) and as high as 115F (dog days of summer with no AC)

#

I'm also wondering if it isn't consistently extruding and/or retracting as Z increases

arctic dragon
#

You mentioned a fan, where is the airflow of that fan directed?

#

I think Cura has a minimum layer time for the delay.

#

Is there an extruder fan?

inner cedar
#

Yes, fan on the extruder. One Fan is about 10 feet away, pointed not really in the direction of it, some obstructions in the way. Also an obscured ceiling fan above. But this also happened in a room without a fan

agile gorge
#

Looks like underextrusion

#

Not enough steps/mm, you have a clog or idler tension is too low

#

Or flow rate too low @inner cedar

inner cedar
#

I suppose I can try increasing flow rate again... Bleh

somber summit
#

@inner cedar just gonna recommend that actually. But i would check the mechanicals that @agile gorge recommended to check. if your idler tension is too low, the extruder gear will slip on the fillament while trying to drive it.

#

@inner cedar out of curiosity, what is your retraction distance set at?

unique pendant
#

(also intermittent clogging which can be part of wet filament as well)

inner cedar
#

Have not tried drying the filament, not currently set up for that

#

Trying to remember if it always did this, or if it's a recent issue...

#

The weird part is that sometimes a dozen layers are perfect, sometimes not

#

And not always the same place

somber summit
#

@inner cedar I noticed you have a bowden tube style printer and the thought that the filament might be hanging up inside the print head during retraction moves has crossed my mind.....

shy kelp
#

Wait, do I have to keep the paper holders on during the 3d printing process?

shy kelp
#

bed clips

#

(uh, whatever they're called)

inner cedar
#

Ah. Binder clips is the name. Isn't the Ender 3 a magnetic bed? You only need it on one like the one I've shown because the glass bed isn't secured at all

inner cedar
shy kelp
#

Regular ender 3, it doesn't feel magnetic?

inner cedar
#

Ah, yeah, doesn't look like it... Mine is a metal plate that I can pull up, on the Pro, which sticks out on the side to grab. So if the bed is loose without the clips, then yes, you need to keep them on

shy kelp
#

oki

shy kelp
#

Ok I set up stuff to level my bed, loaded my fillament, what else am I supposed to do before it's print ready?

inner cedar
#

Once you're leveled and filament is loaded... Time to try printing! I'd just make sure it extrudes before starting to print

#

Benchy is a good first print

shy kelp
#

rad, I imported a hexagon I made but it's telling me the walls are overhangs?

inner cedar
#

Is that Cura?

shy kelp
#

yes

inner cedar
#

Ah, the red? That's normal to see red on the sides

#

Test cube also does this

#

Well that came out messy XD

unique pendant
#

Definitely wet filament.

inner cedar
#

Guess I gotta bake my filament

unique pendant
#

I can post a link to a very inexpensive do it yourself filament dryer when I get home.

inner cedar
#

I need to fix mine XD

#

But send anyway, lol

shy kelp
#

It's not sticking to the bed ;-;

It works perfectly fine with this other test print that makes sure it's all levled but it just doesn't start sticking to the bed with my imported model

inner cedar
#

Try enabling platform adhesion, I'd try a brim first

#

Ugh, test with same settings seems... Fine? Better at least

inner cedar
#

I think I have multiple issues -- increasing flow rate did help some

#

100%, 105%, 110%... Although that feels like a marginal improvement for a big change

#

Top is most improved

shy kelp
unique pendant
inner cedar
#

TIL you can get home food dehydrators

inner cedar
#

Oh, yeah... Something is up, left to right flow rate is 100%, 105%, 110%, 150%

shy kelp
#

I printed a 10x10x10mm cube and it gave me dimentions of 9.9x9.7.9.8. Perhaps the print is too small or it doesn't matter that much but are there factors I have to consider that effect the end print size to account for size differences?

inner cedar
#

Prints can shrink a little. Is that XxYxZ?

unique pendant
inner cedar
#

Okie dokie Loki

#

Too big XD

#

120mm^3 max volume

#

Will it work if I scale it down?

unique pendant
#

What is your print volume?

inner cedar
#

120mm^3, like I said XD

unique pendant
#

Oh, sorry. I thought you were talking about the STL, which is flat, so I was confused. πŸ€ͺ
Yes, scale it down then, but be sure you know what the measurements should be.

inner cedar
#

lol

unique pendant
#

Also, you have to have properly dried filament before you do any calibration or you will have totally wasted your time. Wet filament does weird things.

inner cedar
#

Still not sure it's a wet filament problem.... This happens with fresh from the package filament too

unique pendant
#

I've had plenty of wet filament out of the package. Now I always pop every spool into the dryer before I use it and no problems since.

inner cedar
#

I've also used filament that was fine on another printer

#

This printer isn't the greatest to begin with XD

unique pendant
#

this is my favorite scale tuning STL for Z but I also like to lay it down and use it for XY. You have to drop it below the bed a little so you don't have to worry about supports.

inner cedar
#

I'm wondering if it's just the filament not being fed properly since 100% and 150% flowrate are very similar results

unique pendant
#

Does your kitchen oven go down to 50 C?

inner cedar
#

Ugh, I think the rear fan is cooling

#

I don't think so... I do have toaster oven that I was gonna turn into a PCB oven, could probably make that do the right temp

unique pendant
#

kitchen oven temp control is way unreliable tho' and it fluctuates like crazy at low settings. PETG would survive, but I don't think PLA would.

inner cedar
#

I need to get some temp probes for this toaster oven

inner cedar
#

Well, I feel very dumb... I had forgotten that I had switched that printer from a 0.4mm to 0.8mm nozzle. Durr.

unique pendant
#

Mmm. That might do it. 😁

inner cedar
#

XD

brittle hornet
#

A month or so into printing. Having much fun. Here are some pegHeads. The base noggin was a quick thing in the free version of zbrush. I used Maya for booleans and the pegs. I have learned to do custom supports with a Cura pluggin. Also learned to add pauses and temperature changes in the gcode.

inner cedar
#

mmm pauses

#

Y'see tho, I'm insane, and instead of pausing the printer, I just manually feed in a different color filament while it's running

solemn parrot
#

Do you have a direct drive or bowden?

inner cedar
#

Bowden

solemn parrot
#

Ah ok

inner cedar
#

Not insane enough to try it on direct drive XD

solemn parrot
#

Do you think it's easier or harder to do that with a bowden vs direct

#

Ok that answers my question lol

inner cedar
#

I don't think it would be possible on direct drive without pausing since the head is moving... unless it's slow, consistent movements

solemn parrot
#

Fair enough. I was thinking more along the lines of actually getting the filament through past the extruder motor tbh

#

I have an Anet A8 which is a dirt cheap Prusa Mk3 clone and sometimes it takes a minute to get the filament actually going down the throat tube

inner cedar
#

Probably easier on most direct drives -- there is a risk of catching on the edge of the tube, particularly on some models, with a Bowden

#

Just getting past the motor anyway XD

agile gorge
#

On a belt driven printer, it's either 32 or 40mm per revolution with standard 2mm belts

#

So that'd be (200or400 / 32or40) * 16microsteps (most common) = steps/mm

acoustic spire
#

So uh. Anyone using precision piezo on a Delta? I just cannot for the life of me get mine leveled

acoustic spire
#

Thinking that might be a solution to my issues with other z probes

unique pendant
# agile gorge Printer x y z steps should not be calibrated, if so, there's something really wr...

I don't believe I said to change your motor steps did I? If so, I was wrong and you are correct, and I apologize for any confusion. However, every 3D printer is different because there are tiny variances. Also, filament shrinks no matter what you do. It depends on your firmware on how you correct for scaling problems after factored in all of your tolerances such as nozzle size, belt tension, all fasteners at the appropriate tightness, E-steps, all slicer settings tuned, etc. For Duet, which is what I use most frequently, you would use scaling M579. For example, here's mine for my RailCore: ;Scaling M579 X1.0032 Y1.0035 Z0.9963 ; Scale Cartesian axes As you can see, the factors are in the thousanths of a mm.

empty sedge
agile gorge
acoustic spire
# empty sedge Check the printing on your belts to see if you're running GT 2mm pitch or MXL 2....

Thank you. I checked that but it was really just the pulleys are odd. My delta is.... specially blessed with weirdness πŸ˜„

So I was reading up on it more and saw in the Anycubic Kossel printers FB group that it's recommended not to use bed leveling, just the delta config, I'll give it a whirl once I get the time to go back to it later in the week. I might have just been overthinking things.

shy kelp
#

dang, just found out that that biodegratable fillaments are basically a lie πŸ˜”

agile gorge
#

All the compostable plastics are a lie

shy kelp
#

So my new fillament is actually not catching really well on the stepper motor and it's skipping. what do? It seems like it needs a lot of force to pull the 1k spool?

(ender 3)
(PLA)https://www.matterhackers.com/store/l/175mm-pla-filament-purple-1-kg/sk/M46G60RF

shy kelp
#

noz clogged, it was painful but it seems gud now

shy kelp
#

What beds do you all use? my starter ender 3 buildtak is giving me aneurysms yellingtime

inner cedar
arctic dragon
inner cedar
#

You can get giant sheets of painter's tape, but it's rather pricey compared to a roll

iron remnant
#

I got a giant roll of not-really-2090-painter's-tape and the reviews for PLA were fine but ugh it's gnasty with PETG.

inner cedar
#

Oof

elder oxide
#

Klapton tape is recommended by my friend for TPU

#

He prints a lot in that material

unique pendant
#

FR4 can handle all of that so you don't have to fuss around with tape. It's not flexy tho' so you have to be patient and wait for it to cool to get your print off.

inner cedar
#

I printed TPU on straight glass today

#

A little glue residue

shy kelp
#

What is the silvery spot on my print?

inner cedar
#

Looks like burnt filament?

shy kelp
#

Oh, so it’s ok?

inner cedar
#

Probably, it can happen -- sometimes a bit gets gunked in the extruder, burns like that, then gets pushed out with the good stuff. I wouldn't worry about it, that's just a small spot that won't impact the structural integrity of the print

coarse spade
#

"atomic pull" always makes me afraid I'm going to accidentally vaporize my block when I try it

inner cedar
#

lmao

#

Cold pull

#

Might freeze it to death...

coarse spade
#

do not pour LN2 on your printer before trying a cold pull

inner cedar
#

cracks block oops

unkempt lake
#

i made a PLA mount for my ender3v2 for a phaetus dragon. i finally got everything together and wired up, and then when i went to extrude to calibrate esteps, nothing came out.

turns out that the little pla threaded cylinder that mates with the bowden fitting warped to the side a tad. i am just guessing but i don't think the filament is making it all the way into the hotend - i found a small mangled chunk in the top of the hotend when i loosened the fitting.

would it be possible to re-insert the bowden fitting and maybe heat it with a hot air station gun at a low temperature and maybe coax it back to the perpendicular?

thanks for any input. i don't really know what to do next other than to put the old parts back on

#

i was planning on changing the PLA to PETG but i have not been able to do that yet. one thing i might consider is finding a local person to make at least that gantry bracket in PETG for me.

balmy tinsel
#

@unkempt lake It's a bit hard to visualize what you're seeing. Could you upload some pictures so we can take a look?

inner cedar
#

So, does anyone have the Monoprice MP10? I kinda ruined my buildplate because I'm dumb, and need a new one -- does anyone know if the one on Monoprice's site is just the BuildTAK material, or is it a whole metal sheet too?

unkempt lake
#

@balmy tinsel i took the hot air station to it at 100C and just let it heat up slowly, held it more straight with the needlenose pliers and then held it until it cooled. it is still not 'true 90' but the filament now goes through with the power off and cranking the filament by hand. a friend suggested just rubbing the sides of the hole with the appropriate SAE drill bit for 1.75 mm. so I'll try to just nudge the tolerance out -- the hole feeds the hotend of the phaetus dragon.

before I sent that message, I could not move the filament at all. so it's progress!

inner cedar
#

daheck happened

#

That's the front

#

Here's the back

#

Only the one side here is... Ok

karmic brook
#

Adhesion problem?

inner cedar
#

Possibly? It does seem like the layers aren't bonding

#

But it also seems to be shrinking in the front

#

Not sure if it's a draft problem or what

#

Here's my settings, 0.8mm nozzle

#

I had raised my temps because I was having issues with stringing and flow

#

[225C is the max recommended for the filament I'm using]

balmy tinsel
#

Are your X and Y belts properly tightened? Does a small circular print come out normally?

inner cedar
#

Let me try that. I think my belts are good, I printed a calibration cube that wasn't totally blorked

empty sedge
inner cedar
#

Ahh, so maybe reduced speed?

empty sedge
#

yeah, drop your speed a bunch and/or drop your layer height

inner cedar
#

Gotcha. I guess I'd need a better hotend to do both, huh

empty sedge
#

yeah, the long-melt-zone hotends like e3d volcano help with higher plastic rate but you also need a better extruder

inner cedar
#

Gotcha. I've had the volcano recommended before, just never actually got to it XD

empty sedge
#

just the volcano with the same extruder will probably have similar limits

inner cedar
#

Ok, cut down to 0.48mm layer height and 40mm/s

#

Now we wait...

#

I need a bigger UPS XD

inner cedar
balmy tinsel
#

Great thinking on that @empty sedge, I completely overlooked the nozzle size.

inner cedar
#

I bet that's the issue with my little printer too... hadn't even considered that the nozzle couldn't keep up with the flow, even tho it keeps temp

inner cedar
#

So I don't have complete shrinky mess, but I've got these seams at seemingly random places, and the top just turns into a mess... Any ideas? Mostly worried about the top

#

I printed a second one at a slightly lower speed, and the pattern was the same

#

Currently trying a small version with lower temps...

#

Ok, did a tiny one, grabbed it immediately... top was bendy

#

Def temps

empty sedge
#

you need more part cooling

#

the randomly placed seams is where the perimiter ends. There are options to put them in the same spot or randomly everywhere.

I'm not sure what settings to adjust to make them smaller. Probably linear advance k-factor or maybe retraction settings

inner cedar
#

Cooling fan is at 100%, not sure what to do about cooling then...

empty sedge
#

better fan, better fan duct

or print two parts at a time so every other layer you have time to cool

or make the layer height lower, the speed lower, or raise the minimum layer time

#

Oh yeah you can also reduce print temp

inner cedar
#

Mmmk, better fan/duct are not immediately viable options [need to get prints done in the next couple days, no time to wait for parts], so let me try those adjustments

#

Found that "Lift Head" was disabled, so minimum layer time was ignored. Enabled that, left it at the default 5s for minimum, let's see how that goes

#

Mostly need to get the tip to print properly... I can sand out the other imperfections if need be

inner cedar
#

Ok, that was waaaay better with minimal layer time enforced

unkempt lake
#

so i had a problem with my gantry mount -- i mentioned a bit of it last night -- here is a photo of the aftermath

inner cedar
#

Oof!

unkempt lake
#

some guy on thingiverse has a mod to this gantry mount that reinforces that broken fitting to the bowden fitting. i'm game to try it. i think my tube pulled it to the side

#

my question is, how fvital is the parts fan? old fan was a blower type and i have a new one that is a standard 4010.

inner cedar
#

Yeah, def split on the seam. I'd try reprinting it at a different angle so the seam isn't across that axis -- if that's your only printer, super glue should get it working for emergency printing

unkempt lake
#

this is PLA here. i could jumper the old fan to a 12v p/s ac adapter and let it roll

#

oh really? i didn't think of super glue

#

would be easier than puting all the original parts back on

#

my plan is to: make a new 'mod' mount in pla, then hopefully do this whole thing in petg -- roll in box under that desk

inner cedar
#

I wouldn't recommend using it glued long term, but if it's a choice between glue and no printing at all... Glue is preferable

#

One time my stepper mount broke on my printer for the extruder, so I just held the stepper in place while I printed a rough new one, lol

#

Result was sloppy and gross because I made it the most extreme fast print possible... but I only had to hold it for 5 minutes, and then was able to use the gross one to print the 25 minute nice one, lol

unkempt lake
#

right! well this morning, i had that tube braced with string on the mount -- tied it off on two long screws like a boat

#

i'm pretty new to this and i have one other question. this is the top view of my hotend now:

#

i am not sure if i need to get that out or not, maybe the (attempted) extrusion and the temp caused the extra force to break what was already a fragile joint

inner cedar
#

In the middle of the blue? What is that, stuck filament?

unkempt lake
#

yes PLA

#

never got to the nozzle -- the nozzle is totallly clean

#

it's brand spanking new

inner cedar
#

Ahh... If it didn't get to the nozzle, it probably isn't crudding up, should be just able to push it thru

#

As long as it isn't jammed

unkempt lake
#

think i should heat it with hot air? i have a rework staion, could set the temp

#

i tried but only focused on that spot

inner cedar
#

I'd see if you can just pick it out cold first

#

Should be able to take off the nozzle and push it out with something narrow

unkempt lake
#

with a tiny wood-type screw?

#

oh okay

#

thanks i will try it

inner cedar
#

I'd try something straight, not threaded, like tweezer tips

#

Want to try to avoid potentially scraping the inside of the barrel

unkempt lake
#

so uncle frank here (no relation) has a method for clearing the heat break: i'll give it a shot here in a bit. https://youtu.be/IDYg66mxrM4

I have a quick tip for you; my DIY 3D printer was clogged entirely, I found that the heat break had a piece stuck in the heat break.

In this video, I show you my technic to unclogged it safely without drilling or anything that would damage the heat break.

Let's take a look together at what I did.

Videos that might interest you:
Retraction C...

β–Ά Play video
inner cedar
#

Yeah, like that

unkempt lake
#

that seems to be where the clog is. poking in a paper clip from the bottom, it goes in a little ways

inner cedar
#

Doesn't need to be a drill bit, but something stuff and round

unkempt lake
#

i don't have much else but i do have a good number of drill bits and a strong bench vise here like uncle frank

#

do you think the super glue will hold for nearly a 5 hour print? i don't know much about super glue and heat

inner cedar
#

Possibly? It doesn't do well with high heat, but the heat that would impact it would also melt the plastic, so that shouldn't be a problem. More an issue of how well it adheres to the plastic and how strong the bond is

unkempt lake
#

ok, well i got a box of the name-brand SG from amazon a while back, should be good to go. i'll put a good coat on there.

thanks for all your advice. πŸ˜„

inner cedar
#

Worth a try! Worst case it doesn't work, lol

unkempt lake
#

right, then i'll either have the mount printed somewhere or put the old h/w back on the printer

inner cedar
#

If it doesn't hold, personally I'd just put the original back on to print a new one

#

Also, I always have extras at the ready of things that the printer needs to work

#

Well, now anyway, lol

unkempt lake
#

right! backups are key

inner cedar
#

Of printable things

#

3 is 2, 2 is 1, 1 is none!

unkempt lake
#

ok i'll try and SG that PLA tube back on there. i'm off to the basement

inner cedar
#

Good luck! adabot

unkempt lake
#

so i made 2 steps forward, but i took a few steps backward. pla got on the heater cartridge screw of the dragon hotend, and when i tried to get the hex screw out, it stripped the head (small pan head 2.5 head but m3 screw).

I'm not the best at this kind of work but i get by (more of a coder/programmer). what i have seen a few YT guys do is to hammer in a Torx socket (I think a T15 would work in this case) and then take the ratchet wrench to it. I'd definitely heat it with my hot air gun (not sure of the temp to do but maybe 150C?), have the hot end in a vise and then make the attempt.

If I get the screw out, can I replace it with an M3 of the appropriate length from my box of M3 screws, or is that a bad idea? Maybe I'd need a special metal?

empty sedge
#

Heat will help to remove it.

I'm guessing it's a stainless screw. Once you get it out and it's cool check it with a magnet. Stainless is weakly magnetic

inner cedar
#

So... Having an issue with my Ender 3 Pro... I haven't used it in a while, and when I did, it was perfectly fine. Well, now it seems to intermittently just stop rising on the Z axis -- If I touch it it'll continue moving up. Have it go up and down a few times, eventually it stops... but then I try printing and it does it again. Any ideas what might be going on? I can't see anything

elder oxide
#

Possibly a loose connection on the z stepper

#

Try unplugging the cable and reconnecting it

#

I have an Ender 3 Pro as well

inner cedar
#

Ok, worth a shot... I had touched the stepper and it seemed to go. It also makes noise when it happens, like it's still moving, but still....

#

Let me try that

#

Just the stepper end, or both ends?

elder oxide
#

Try the stepper end first

#

The board end requires taking off the bottom panel

#

Or top panel I can’t remember lol

inner cedar
#

Too much work :P

elder oxide
#

Lol

inner cedar
#

Ugh... Went to download that 6 sided twisty vase thing, and the model I found has a top to it -- why does it have a top?!

#

They expect you to remove the top 3 layers by hand

elder oxide
#

Weird

#

I imagine the top will be a bit weak

inner cedar
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It's supposed to be just a straight up thing like a vase, no top. Not sure where the original model is...

elder oxide
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Hmmm yeah, makes sense

inner cedar
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I actually decided I don't need to worry about it -- I don't want to print the whole thing. It happens after the first inch or so

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Oh, wait, once again, I have done the dumb. I had turned off the PSU, but the controls were powered via USB by the Pi.... Must have crashed the printer when I tried printing without the rest of the printer having power

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I need another Pi camera and a mount for it, lol

elder oxide
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Whoops lol

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I cut the 5V line on my data cable so it doesn’t back power over USB

inner cedar
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Smort

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Maybe I should put a distance sensor on the Z axis so I can tell if it's moving

elder oxide
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It usually moves 0.1-0.3mm at a time, very hard to visualize in short periods of time

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But yeah maybe a distance sensor will work

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Or Octoprint should show you the current print height

inner cedar
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I don't see it listed. But that would only be where it thinks it is

elder oxide
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Should be under gcode viewer

inner cedar
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Ah, yeah

elder oxide
inner cedar
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I should put a failed one next to it so I can see when it gets closer to where it was happening

elder oxide
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Yeah good idea

inner cedar
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Fingers crossed...

elder oxide
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Speaking of printing, I need to print off a few more things

inner cedar
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About half way there

elder oxide
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Living on a prayer

inner cedar
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lol

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Grah, I'm so on edge, and there's someone with a saw randomly cutting outside, keep thinking my printers are making the noise

elder oxide
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Oh no lol

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My toxic trait of 3D printing is seeing I have a 3D printer and not using it for 1-2 months

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And also buying more filament when I haven’t used what I already have

inner cedar
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Lol. I had a printing hiatus for a few months -- I was printing masks and face Shields at the beginning of the pandemic, ended up breaking the belt of my MP10, and then the group I was printing with collapsed, and I just stopped printing because I was too busy to fix the MP10 and didn't have much to print

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I have 20KG of filament >~>

elder oxide
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πŸ˜…

inner cedar
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Almost...

elder oxide
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I was printing ear savers for a few weeks

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Then demand fell off

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I still have like 30 left

inner cedar
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Hmm... It seems like it skipped Z movements?

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And there was like a lump at the back

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I shouldn't have used a "complex" test model

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I'm gonna let it go for a bit and then try a simple cylinder

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That should be "perfect"

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Well, MP10 seems to be doing fine. Still having a few issues, but not getting garbage

elder oxide
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Yeah, takes some tuning

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It might be worth upgrading your board if the issues persist

inner cedar
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A bit stringy, but it's sticking, and doesn't look like swiss cheese

elder oxide
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I’m currently printing some of these

inner cedar
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Oh, yeah -- ordered a belt that was supposed to be the bed belt specifically for this printer... Way too big. Had to cut and STAPLE IT

elder oxide
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But different sizes for different parts

empty sedge
inner cedar
empty sedge
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then maybe you have a coupler slipping

inner cedar
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That might be it... Thankfully it's not stopping at least -- it made it a few mm above where it all-out stopped before

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But I was reading that making the coupler too tight can also cause issues, so not sure how to make sure it's tightened just right

elder oxide
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It should move without being jerky

inner cedar
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Let me try with the simple cylinder and see if it's actually just the model or if it's the printer

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Ah, no, def the printer... Happened at the same height the other one stopped

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It catches going up when I jog now, instead of stopping

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Sometimes....

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And now I'm jogging up and down with no problems

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Grrrrr

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Well, at least the MP10 is working... Ok. Not great, but good enough

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It was wobbling back and forth at the bad layer

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I can't feel anything binding, I don't know what to do... Same height every time

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This should be a hollow tube aside from the very bottom, but as you can see it kept filling in filament until it made a "cap"

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Would coupler slipping happen at the same place all the time?

empty sedge
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it could also be one of the v-rollers binding

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but I don't know why that would happen at the same spot in the travel

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you can check the v-rollers by disconnecting the leadscrew and seeing how free the motion feels by hand

inner cedar
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I just don't understand why it happens sometimes

inner cedar
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Actually I might use it as-is because I have a very short print to do and my other printer is busy >~>

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Oh wait no I can do baby printer

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Yay options!

elder oxide
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Yay

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Different tape sizes

elder oxide
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Printing out the 16mm at 110% height to see if it will fit the JST connector tape

unkempt lake
#

i went to Lowes (big box hardware store) and i got a set of Torx sockets. the T15 is my target here. Still just thinking about the insanity of driliing a pilot hole, then a 7/64" hole in that stripped heater cartridge screw (m3 screw, ~= 2.5 mm and change in diameter (of formerly good hex socket target) at this point.

stats:
7/64" drill bit ~= 2.778 mm
T15 torx bit ~= 3.27 mm from outer point to point
inner radius of Torx T15 "star" -- about 2.7 mm on my calipers

tools:
3 inch ratchet extension
T15 socket for ratchet 1/4" drive
fairly decent hammer (framing i think)

skills:
not great hitting nail straight with hammer
a bit nervous
very determined but also ready to reorder hot end from Canada

unkempt lake
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well i got the filament out

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and it extruded this morning

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but then i realized a little while leter that i did not fundamentally understand the function of the (2) 4010 fans

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as in, i had them reversed. the regular fan was blowing on the part cooler duct

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so...

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got pla on said screw

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and then i couldnn't get it out. so. yeah. well that's the breaks i guess

inner cedar
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Couldn't get the screw out?

unkempt lake
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i have tried heating it up a bit. it's a button head. i don't know if i can get a grip on it

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yes, that's the meat of it 😦

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i have a half-decent hot air station

inner cedar
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Button head as in sticking up? You could cut a slot and use a flathead screwdriver

unkempt lake
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i dont' know what the best call is. i have a problem with bolts. strength and delicacy are not a good combination for me

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i saw a motorcycle guy do the hammer torx in -> get the screw out thing

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but it's a much bigger bolt situation

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i do have a dremel though

inner cedar
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Gotta be careful with the hammer+screwdriver method, that can shatter smaller screwdrivers and damage the rest of the thing. Slot is pretty safe

unkempt lake
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right. yep.

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so okay, i don't use the dremel very often. i hope i have a decent small cutter

inner cedar
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Slow and steady wins the race

unkempt lake
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can i do this with some other saw? i don't know maybe a hacksaw? those blades migtht be too thick?

inner cedar
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If you have a tiny hacksaw, maybe? But Dremel will probably be the easiest, cuts fast and precise. Just gotta be gentle

unkempt lake
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i'm seeing these carpenter's pincers?

inner cedar
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?

unkempt lake
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i can be a bit rough but i do like tools πŸ™‚

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to grab the round head maybe?

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putting the hot end in a vise?

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i can be gentle. maybe if i have something to steady the dremel

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locking pliers? like um. vise grips. i only have the large ones in the house though

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and i think i'll scratch the heck out of the thing

inner cedar
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Depending on the size of the head, vise grips might work? But if it's a round head, probably won't be able to get a grip

unkempt lake
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screw removal pliers. hmm. sorry to keep flooding you with my thoughts here :/
but this actually looks practical -- this guy fixes guitars -- https://youtu.be/5YmrdB8xRlQ

Stripped out screw head? No problem!
Removing stripped out screws is always a pain. Use this handy set of pliers to grip and remove screws with stripped or damaged heads.

http://www.stewmac.com/Luthier_Tools/Types_of_Tools/Pliers_and_Cutters/Screw_Removal_Pliers.html


StewMac has everything you n...

β–Ά Play video
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thing is, i could probably use a tool like that. i don't really get it, but stripping screws is like my achilles heel.

inner cedar
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I mean, we're talking about 3D printing still, so valid discussion XD Yeah, those would work, see if you can get a set

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That looks like it'll make a lot of contact, regular pliers/vice grips probably won't make enough contact to pull it off

unkempt lake
inner cedar
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Definitely easier than the slot method

unkempt lake
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i do not know what it is with me and screwdrivers. i am not what you would call a clumsy person. this ex-cop was on a trip with a group i was with, out of the country. he told me i walked like a thief. i took that as a compliment as i like to be sneaky

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anyway i think i'm more like a clumsy oaf where unscrewing bolts is concerned. and i am conscious of this fact, and i had erector sets as a child, and i don't have to think about which way is clock/counterclockwise. but it happens a lot.

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my brother in law does the dremel slot thing when he encounters those security bolts. he worked in a garage for a bit after college and is quite handy. so he's gonna get one for xmas

inner cedar
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Sometimes you just go too fast and... oops

inner cedar
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Uhhhhhh.... Why is my extruder leaking? I made sure it was tight when I switched nozzles

elder oxide
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Good question

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Nozzle is likely blocked

inner cedar
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Flow seems fine...

elder oxide
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I’ve had where it was partially blocked before and it causing oozing

inner cedar
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Bleh, I just put in this nozzle, how would it get blocked?!

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... The filament is now, somehow, jammed, and I can't pull it out

elder oxide
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Heat up the head then pull

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It’s possible you also have a gap between the Bowden tube and the nozzle

inner cedar
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I heated it up, disconnected the Bowden tube, grabbed the filament with pliers, and pulled hard

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Everything is a messsss

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It seems like the block came loose

elder oxide
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😳

inner cedar
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End me

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Uggghhhhh

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Ok.... this is another case of me being an idiot

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I didn't realize the threading on the new nozzle was shorter, it didn't make it up to the tube inside the heater neck

elder oxide
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πŸ˜€

inner cedar
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I need an assistant

agile gorge
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Oh, you got your answer I guess

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And yes, the nozzle head shouldn't bottom out on the heater block, rhe neck should bottom out against the heatbreak

inner cedar
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Yeah, I just wasn't paying attention

iron remnant
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Sometimes it's really important to thread carefully.

shy kelp
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More general info, but would it be best to try to go nuts and bolts to secure 3d printed parts together or are other options better? if so which ones should I aim for and what else would I need for it

inner cedar
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Depending on what you're doing, you might be able to do dowels/pins, but screws/nuts and bolts might be good. Adhesive is also an option. But it all depends on specifically what you're doing

shy kelp
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Yeah it's probably best to stay back for a bit

inner cedar
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You can also tap holes in prints for screws instead of nuts

unkempt lake
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@inner cedar i received my screw extractors today, but I'm going to wait until tomorrow morning to try them.

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my present clog is worse than the one i had a couple of days ago. i had only a small success getting some of it to pop out. i managed to break both of my 1/16" drill bits (i used the smooth end). I wonder if I should order another hot end entirely

inner cedar
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oof

unkempt lake
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but i will not give up on this one

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i have 10 1.5 mm lathe rods on the way

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100mm long

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not sure what that thing will be like afterward

unkempt lake
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i have really tried to be careful. it's pretty frustrating. i used the heat gun at 160 for a few minutes πŸ™‚

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hehe yeah well i run into walls a lot as a programmer. no new tale to tell

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the screw extractor -- it looks like a real champion

inner cedar
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Although at least if you screw up with software you can just Ctrl+Z it XD

unkempt lake
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yes this is true πŸ™‚

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oh, forgot to mention. one of the 4 mounting screws -- i took them out and put them on my workbench, i think they're M3. anyway it is hiding in my garage somewhere

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but i have a box of those so thats' okay

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i did clean up a lot of leaves, cobwebs and debris during my search. so i have that going for me, which is nice.

inner cedar
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I need more printers

unkempt lake
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I'm still going through possible recovery options here:

The 100 mm 1.5 mm rods arrive tomorrow evening.
I have an old beaten up toaster oven in the basement
I have a decent temperature-controlled soldering iron station
and also a hot air rework station.

So:

  1. put the rod in the heater block up the filament channel a little ways
  2. heat the rod with either:
    2a) the heat gun at maybe 160C?
    2b) a tinned soldering iron at a low temp (possibly with SMD low-temp solder paste if needed or just tinned with regular solder at regular hotter temp, then allowed to cool to low-ish 250F-ish? temperature) -- hold contact for a bit to let the rod heat up
  3. OR preheat toaster oven to whatever low temp i can, reasonably, and then leave the hot end contraption in there for maybe 5 minutes?
    3b) grab it with a cloth, take it to the vise and hopefully get it out with one of the 1.5 mm rods clamped in the vise, and a firm push or 15, doing my best to be careful.

Before this I'll have to get that stuck heater cartridge screw out + heater with the screw extractor.

Does this sound reasonable?

empty sedge
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@unkempt lake I don't have the full context but is this really worth your time?

A new heater is like $7. You can drill off the screw head, and once the head is gone and heater removed it should be easy to remove with pliers because it won't be jammed any more by pushing down on the heater.

unkempt lake
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no, it's not worth my time.

empty sedge
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I don't know what kind of clog you're trying to remove but you should order new parts anyway, at the least so you can get running again and try slow ways to fix them like just let it sit in acetone or see if you can jam a thin steel wire for unclogging nozzles up the nozzle tip after heating the nozzle even if you only heat it by putting it in hot water you made in your microwave

unkempt lake
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drilling off the screw head -- this i have not done. what's involved with that exactly -- I have 2 other heaters i got in the package i ordered, i'll murder that heater cartridge no problemo

empty sedge
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You get a drill bit, you center it on the hex you stripped, and you drill until the head pops off.

unkempt lake
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i did actually, the new hot end is on the way, just have to wait

empty sedge
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The drill bit size isn't very important, just needs to be bigger than the threads. It can be bigger than the head of the screw if you'd like

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obviously it's easier on a drillpress or at least if you can put the part you're drilling in a vice but there's not a lot to it

unkempt lake
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ok so m3 thread, can just take a look, i have a box of them here to eyeball

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i'd love a drill press, i don't have one at this point but do have a decent bench vise

empty sedge
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yeah, 1/4" bit would be is fine. 1/8" would also work but won't be any easier

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3/16" also good

unkempt lake
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the clog is very long and goes all through the heater block to the top and to nearly the bottom of the heat block

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it was my lack of knowledge that got me to this point, if i didn't have the fans in the wrong order, it would be fine

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PLA btw

empty sedge
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I was able to remove a like 40mm long petg clog by letting the hotend completely sit in hot water then pulling out the filament with pliers. Being 3mm probably made it easier though

#

oh, PLA is stickier so that's not as easy

unkempt lake
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thing is i just got the last similar clog out only a few days ago by putting a 1/16 drill bit in a vise and pushing it out

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but this time. no dice. i mean it only moved about 2 mm

empty sedge
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It took tons of force when I've succeeded at doing that. It's not worth the trouble to me. The RPM detection on the prusa i3 mk3 has saved me a bunch now

#

my hackerspace printers haven't had a bad clog like that in a while

unkempt lake
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well i'm a bit unsure i could ever do this again.

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yes, and if i had just known that the main fan went on the main heat block. well i guess i should have known that

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but it was a new printed mount and i'd never seen the fans spinning before since they were covered up by the old mount

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i like a good struggle but these things are so delicate

#

thanks for your advice. i have to go out of town next week, and i'll just put this aside for now. most likely i'll just put the new parts back on the printer when they arrive and maybe frame this thing /put it in a shadow box / hang in the guest bathroom