#Flow - Born from an E5Pro

1 messages · Page 3 of 1

formal marsh
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@proud marsh how many chain links are you using

proud marsh
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on the merc?

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let me count them… for the rack 11, but I think I have the wrong chain

formal marsh
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I have memory of 13

proud marsh
formal marsh
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becoming undecided where to put the lights might move them to the enclosure

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with the possibility of SCS not sure if it's worth to put on the frame

formal marsh
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did a quick test with the 120mm blowers on the board just to ensure they don't pull too much, seems to work ok

dapper latch
formal marsh
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would need to measure to be sure

dapper latch
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What's the fans voltage? Which mainboard and what other peripherals are driven by the board?

formal marsh
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24v

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skr pico the board only drives 2 steppers and can bridge

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there is a second skr pico with 3 steppers and thats it

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2 endstops but I feel like those are irrelevant

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there will be 2 fans on one board 1 on another

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thats it

dapper latch
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The board uses 3400 MOSFETs which are rated for high current (upwards of 5A), but has a Maximum Power Dissipation of 1.4W (heat generated during switching) by itself. With such a small component, heat is dissipated into the board and some to the air surrounding it. With this information it's impossible for me to tell you for certain if 2x500mA is safe to draw or not, although it doesn't seem to be much.
I'd suggest you to find the component and monitor its temperature with a load of 1 fan and if it appears safe add the second fan and repeat.

formal marsh
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it's one fan on each so it should be fine

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your advice matches the advice I got from another person 😁

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I won't be connecting more than one on each fan port I have 6 available between both picos

formal marsh
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now that I think about it, I can control a total of 9 fans

pale cloak
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...I'll see myself out.

formal marsh
formal marsh
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Not much to update here lately, still waiting on extruder motor and new PSU finish reassembly of the original ender 5

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New iec socket and switch have arrived though, both are in place will need to adjust omnibox bottom on reprint as the switch is a little smaller

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Spacers for toolboard have arrived as well thank you @proud marsh

pale cloak
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Something you can install, instead of printed in

formal marsh
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sounds like a good idea

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2 more HSI?

pale cloak
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Gotta design it first, heh

formal marsh
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guess I'll wait for it to reprint bottom

pale cloak
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If you give me the dimensions of the switch I'll make a custom base, though

formal marsh
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nah I can wait

pale cloak
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Oh, does it fit, just loose?

formal marsh
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just loose

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losing hope of printing anything this weekend

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motor still on the way not in Portugal yet

proud marsh
formal marsh
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should have bought this one there as well, cheaper and would almost be here at the same time

proud marsh
formal marsh
formal marsh
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2 actually

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and just ship this one back to amazon

proud marsh
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get a 8t and a 10t from mellow 😅, so you can compare

formal marsh
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first wires bork

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btw installed new standoffs, a lot more solid

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might move the PSU out of mine to the old ender to print something this weekend getting itchy

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the issue is I know I will scream at the speed

proud marsh
proud marsh
formal marsh
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hahaha I will

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whenever I share the merc printing on some national groups where I am a lot of people say "its fast"

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and I'm like "still slow need to go faster"

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a lot of those guys come from ender 3 and the likes

proud marsh
formal marsh
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I have never printed a benchy

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might attempt one after I get it FAST

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by FAST I mean adding the SCS thingie

proud marsh
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I only printed it in asa in speed mode

formal marsh
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I dream of a 10min one

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from some comments I have seen a lot of people go to ABS+ for speed benchy

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I do have a spool

proud marsh
formal marsh
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people also say it's not the best for merc/rack/etc

proud marsh
formal marsh
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let me have a look at annex rules and do a small PoC

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best I can slice is 24min

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I hit hotend limit at 22mm^3

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might be higher with different filament

formal marsh
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yeah I'm stuck for the weekend nothing arriving

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I'll move the PSU and remaining endstop into the oldender

proud marsh
formal marsh
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no

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new is

proud marsh
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I swapped the fan on that thing, I got an artic 12v silent fan, but to my surprise the orig ender psu -landy- had a 24v fan (and I blew up the connector doing some experiments 😅) So i got an original meanwell, sporting 12v fan, plug and play, and I can’t hear a thing now

formal marsh
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meanwell only triggers fan when hot

proud marsh
formal marsh
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meanwell I can barely hear the printer on

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heatbreak is not always on now

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so now power on is pretty much silent

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I predict a fun night compiling Marlin

pale cloak
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Marlin? For the rebuilt Ender 5? EDIT: I see now, n/m it is

formal marsh
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finally good news PSU monday

formal marsh
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since the merc is stuck here is the OG ender status:
wiring done
x and y homing z bl touch fails need to double check config endstop might be wrongly wired or reversed
nozzle and bed heat fine, all axes move in the right direction

pale cloak
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You really rebuilt your Ender 5 Pro from pieces. I wonder if the warranty is valid?

formal marsh
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older than 2 years so no

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otherwise why not 😅

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and with marlin 🤮

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every damn FW change recompile reflash, and to make it worse I'm compiling on my computer and using wife computer because I cant find any of my card adapters

pale cloak
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ooof, gross

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Marlin really needs a reflash solution that does not require an SD card

formal marsh
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FOUND ONE OF THE CARD READERS

formal marsh
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well it's homing now

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bltouch offset, tram the bed pid tune, test print

formal marsh
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Sloooooow

pale cloak
proud marsh
proud marsh
formal marsh
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was he watching as well?

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so slow and boring even kids fall asleep watching it home

proud marsh
proud marsh
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the guy that’s going to have the printer is getting a great ender 5. I wish I started with something like that when I got mine

formal marsh
formal marsh
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tiny tiny update, slowpoke esteps are calibrated, x and y bltouch offset too, z remains to be done alone with pid tune, then tram the damn bed and run a test print

formal marsh
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also the adapters for the bed are on the way

formal marsh
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PSU is here

formal marsh
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damn meanwells come very well tuned, 24V not even .1 off

dapper latch
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It's not that meaningful. What's more important is whether it keeps the same voltage at all loads up to it's maximum 14A, and whether it can cope with fast changing of current draw (such as when PWMing a 300W bed). Both can be issues to PSUs, as even with Meanwell PSUs each family is designed for different type of applications.

pale cloak
dapper latch
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Yeah. It does take some lab instruments to test something like this, which most of us don't have

pale cloak
dapper latch
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If you have access to a load generator and an oscilloscope that would be an awesome study.
Alternatively, we may persuade a serious youtuber like Eddie the Engineer to test it. 🙂

I like the meanwell DIN-mounted PSUs, and own several HDR-series (that's quite low end), and the SDR and MDR series

pale cloak
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Is the Rise Time related on the datasheet?

dapper latch
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Well as far as load is concerned, we can test the PSU on the printer, so as to test real-life scenrario

pale cloak
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I believe it is, but am not an EE

pale cloak
dapper latch
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Looking at the meanwell datasheet, this should be the load regulation. On an HDR-150 I'm looking at it is 1%, what is it for the LRS series?

pale cloak
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0.5%

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Ditto for SE-450-24 and RSP-500-24

dapper latch
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But it's only the first part of the story

pale cloak
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Dun dun dun!

dapper latch
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1% is ok and well within tolerance of most products, 0.5% is even nicer, but need to know how fast it regulates the voltage when the load keeps changing, as I mentioned before. In a 3D printer the load is constantly changing during print

pale cloak
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Right. PWM and PID tuning.

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And the motors, of course

dapper latch
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Mostly, but even the motors rotating at different speeds/acceleration

pale cloak
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Is that information not on the data sheet?

dapper latch
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A serious engineer may be able to extrapolate this info from the specs 🤨

pale cloak
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That, I am not.

dapper latch
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Well I'm not serious enough 🙂

formal marsh
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and we have PSU live and temps for boards

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waiting for that motor to run some accelerometer tests

proud marsh
formal marsh
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idling

proud marsh
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wow!

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mine idle at 50~40 😅

formal marsh
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whoa

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everything is cold FWIW

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ambient temp is 22.51C

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still need to connect motors and check

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where do you guys place the thermistor for the enclosure btw? middle of the frame? top? bottom?

pale cloak
formal marsh
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@dapper latch remember the hissing motors? mine are hissing now

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same wires on all 5

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heh spreadcycle

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I can live with that, but not sure of there's much advantage of running z on spreadcycle

formal marsh
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doesnt look too bad to me

formal marsh
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found yesterday late night that I might have the current on my motors too low, testing today with a little more

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if accels/speeds continue low might get 2 new ones

pale cloak
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What's your current right now?

formal marsh
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itbwas .7 now at .95 still need to test it

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for 1.7A peak on the motors

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very tempted to get the 2.5A peak LDOs

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the remnants can go into the rack

pale cloak
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I run at .9 on 2A motors

formal marsh
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let's see how hot these get

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hopefully I'll get more speed

gleaming whale
formal marsh
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@solar stratus would you kind having a look at my graphs?

solar stratus
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I have no idea what to look for if they are ugly really

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Just check for anything loose

formal marsh
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are they that ugly

solar stratus
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Y is weird in that the axis are not all following a similar path

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But mvz is recommended and that's good

formal marsh
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I'll recheck thanks

pale cloak
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I think your graphs look very good. The peak is in the right place and there's only a little noise at 100Hz+.

formal marsh
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belts might take some tuning

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also 500 speed 30k accel looking good

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I will re-lubricate rails check if everything is tight but I thinkg I can't take it much further

formal marsh
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well THR does get a little hot but not too much

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this was printing PETG

pale cloak
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It's TB in the list?

formal marsh
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yep

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ToolBoard

formal marsh
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also printer is very wobbly (the whole thing) need to find a way to secure it, and the feet look too soft

formal marsh
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thoughts on removing rubber feet and sitting the frame directly on the enclosure

formal marsh
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I'm done with marlin

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slowpoke will go with klipper

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at least I can call it fastpoke

formal marsh
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well took me about 30min to get to the point where all I need to tune is z offset, tram the bed a little and print

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currently pid tuning

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something came in the mail today (some ABS parts for EVA), thank you @tired pike

formal marsh
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Just for fun started a calibration cube on both printers, merc started when slowpoke was at 25%

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lets see

pale cloak
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lol

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Poor slowpoke

formal marsh
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flow is already ahead

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done

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slowpoke almost there

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ghosting is terrible

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and done, they finished at the same time 🤣

formal marsh
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zerog ANOTHER UPDATE zerog

Eventually reprint some omnibox parts as this PLA one is breaking
Add exhaust fan to enclosure 🕐 (needs wiring)
Upgrade to 1.1.5 and change colour
Crimp all remaining microfits
Test black or white led attachment 🕐 (printed black I like it need to put LEDs)
Swap frame ✅
Mount all the new stuff (omnibox and bucket)
Calibrate IS ✅
Get yet another new extruder motor✅
Preliminary test fit of bed brackets to move into proper position ✅
Mount new bed brackets that should arrive tomorrow.

formal marsh
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led bars might collide with toolhead

proud marsh
formal marsh
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I wonder if they hit the SCS

proud marsh
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huu, does he have that?

formal marsh
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idk but I plan to

proud marsh
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it’s eva 2.4 though, I doubt eva 3 is going to hit them, but who knows

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they are a quick print anyway

formal marsh
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might print one to compare

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how big are they

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20?

solar stratus
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That's made for an enclosure

formal marsh
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yep, I just looked at it and thought should be good

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might end mounting it on the enclosure

proud marsh
formal marsh
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enclosure it is, black might not work then

pale cloak
formal marsh
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I also tried to go crazy and attempted a benchy at 500mm/s with PETG 😱

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first layer was fine, but as soon as it started second the first one said NOPE and lost all adhesion

formal marsh
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old NF crazy in along with the ABS mount and duct

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printing a cube just to check if its good

formal marsh
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prints fine

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I also found that I need new belts for EVA3 and I'm not sure I have spare

formal marsh
formal marsh
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40 to 50mm fam adapter because im lazy to reprint the back now

formal marsh
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and printing this guy to hold the bed WAGO

formal marsh
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overhangs are crap

formal marsh
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now I have a 250x250 bed

pale cloak
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That turned out very well.

formal marsh
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loving it, still need to align everything

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and run a test print

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then wire management, lights exhaust fan and ABS

formal marsh
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this will take forever

formal marsh
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while the corners look great, they don't work great, just ok, can't get z_tilt done with .15 tolerance

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they flex a little

formal marsh
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probing a little more into the bed improves things a little, for now it will have to do

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also noticed z leadscrews wobble a lot, need to run a test on that

formal marsh
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doesnt look wobbly

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and yes filament path again

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need to put the box on top of omnibox

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heating bed to 110C to check if my new "bed fixing thingies" still behave

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also see how hot the enclosure gets

pale cloak
formal marsh
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yep too hard to pull

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40C on enclosure with bed at 110 Hotend 250 took 25minutes

pale cloak
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Try turning on the part cooling fan. It helps heat up the air faster.

formal marsh
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@pale cloak just tested it around 13minutes at 41

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still going up slowly

pale cloak
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Nice

formal marsh
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woot 43

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stabilized at 43 in 16 minutes me likey

formal marsh
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might have a non square frame

formal marsh
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zerog UPDATE zerog

Eventually reprint some omnibox parts as this PLA one is breaking
Add exhaust fan to enclosure 🕐 (needs wiring)
Upgrade to 1.1.5 and change colour
Crimp all remaining microfits
Test black or white led attachment 🕐 (printed black I like it need to put LEDs)
Mount all the new stuff (omnibox and bucket)
Mount new bed brackets ✅
Arrange wiring on frame
Start planning EVA3
Lubricate rails and lead screws

Slow progress

tired pike
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That bed is FLAT! Very nice!

formal marsh
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printed purge bucket supports, hits the bed 🤦

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needs at least 5mm, but then nozzle does not reach it

proud marsh
formal marsh
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yep

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I could side mount it

proud marsh
formal marsh
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heh I wanted the side room for the extra cooling

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at 130mm might be able to fit both

formal marsh
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plans for today:

  • Wire exhaust FAN
  • Wire some LEDs along with buck converter
  • Start ABS calibration
pale cloak
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What if, instead of a zip tie, we used the third hole for the sherpa mini? The optional front with a screw hole?

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That would vertically stabilize the stepper

formal marsh
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doubt it works

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its just anchoring on front

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we need it where the weight is aka back

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also exhaust fan working

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will turn on to cool down enclosure, still need to test it though

formal marsh
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tested, takes a little longer to heat up due to the tube connected, might design something that shuts when the fan is off but opens with airflow on the right direction

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(dont really know the name)

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other than that the fan is stupid powerful to the point of holding the door closed due to air pressure, not sure if I can configure it with pid control, for now it's watermark but it means either 100% or 0

formal marsh
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now that I think about it, i have been taking the bed to 110 on enclosure warmup tests and the printed supports are holding up (they were supposed to)

formal marsh
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trays for SSR and buck done
buck is now at 5V for LEDs 😄

formal marsh
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accepting tips on how to remove a single microfit male pin

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I don't want to lose this connector as I don't have extras

pale cloak
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Do you have a SIM card remover?

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Or something equally thin and long and probe-y?

formal marsh
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I do have

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ill try it

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just need to find it

pale cloak
formal marsh
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gave tweezers but none worked yet

pale cloak
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Let me show you what you're trying to emulate

formal marsh
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got something better needle

pale cloak
formal marsh
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yeah I saw their 25usd tool

pale cloak
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Mine will break soon

formal marsh
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that's my gripe with it

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wait you have one

pale cloak
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yeah

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Saved quite a bit of money in reused connectors

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But it's a pain

formal marsh
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I'll try later, maybe a sewing pin

pale cloak
formal marsh
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female pins are worse didn't get one out but I didn't need yet

pale cloak
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Did tweezers do it?

formal marsh
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yep

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for.male pins its easy

formal marsh
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well leds are wired on the box, next wire them outside into the enclosure and test

proud marsh
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I ruined the thing and ended up cutting/recrimp(I have only 2 spare pins now!) and use the spare connectors

formal marsh
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wondering if I can use a pin other than the fan and led ones for output on the thr

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I was planning something fancy with leds, an rgb one for the shroud and 2 white ones for nozzle light

formal marsh
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printing white led holder to put on the enclosure

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meanwhile will try to wire them

pale cloak
formal marsh
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will have to test them

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or use a fan

formal marsh
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I keep getting a slight warping on parts need to find out why

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too much cooling?

formal marsh
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well leds don't turn on, I wired them to DO instead of DIN

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🤦

formal marsh
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they alive

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now think of connections amd how I'm going to put the wires to the other side

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maybe a small U shaped piece with a few screws and goes in the front

formal marsh
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I like this

formal marsh
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damn you first layer

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doesnt want to stick

pale cloak
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Glue stick?

formal marsh
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I don't like to use additives

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nothing is sticking well

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this or other stuff

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adding more squish

formal marsh
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🤦 needs a brim

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annd not yet

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tired of wasting filament

proud marsh
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scrub well the pei with dish soap and try again, that and re calibrate the switch offset a million times did the trick for me

formal marsh
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yep already did

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switch offset is at .5 now

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but that piece is 1mm thick

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added a brim its going well now

formal marsh
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printed fine, kid broke it before I could even test fit it -_-

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FSCK ME

formal marsh
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anyway need to redesign the screw pieces

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and I don't have short screws

formal marsh
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2 new ones

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printing second led strip holder

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after that solder more wire and put it all in place

formal marsh
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so this is the webcam box and the actual content

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designing a new one

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smaller case means I can easily fit it in the front rather than the crappy position in the back

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first iteration

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need to add something to hold it in place

proud marsh
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what is the size of the pcb? I took some measures of mine the other night, I am not sure if I want to make a fixed-angled mount, or something adjustable like this #1072241473489219705 message

proud marsh
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mine is something like 38x23mm

formal marsh
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all walls are 2mmthick

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pcb 40x25

pale cloak
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I think I'm going to tear apart a camera now. Thanks!

formal marsh
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gopro style mount (not sure if there is a proper name)

formal marsh
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I need a faster printer

pale cloak
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Wait, why?

formal marsh
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I had to wait for a print to finish

pale cloak
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fair enough

solar stratus
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I need to finish my k3 build

formal marsh
solar stratus
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To many projects lol

formal marsh
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not bad for v1

solar stratus
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That's the update

formal marsh
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printing halted due to light installation

solar stratus
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Was also delaying waiting for that part

formal marsh
proud marsh
# solar stratus

I can’t find your log anymore, annex discord is so busy. what size are you building?

solar stratus
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I only have a build log on the fabreeko discord, posted some pictures here. But its a k3 180mm build

proud marsh
solar stratus
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thier server layout confuses me

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40 forums, but all for questions

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then for build log, just single posts...

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I do have a few pictures in their build log channel

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not sure why they do not have a forum for build logs yet

formal marsh
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the TR beta ones are well structured

proud marsh
formal marsh
#

because I CAN!

formal marsh
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printing third hopefully last version of cam case

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then supports

formal marsh
#

and leds came off

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damn bad glue

gleaming whale
pale cloak
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That is a beefy exhaust fan.

tired pike
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that's how I tape mine

formal marsh
formal marsh
gleaming whale
formal marsh
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@tired pike where did you get it? not finding online

formal marsh
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122eur

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hell no

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I need like 25cm

tired pike
#

Try Amazon

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I even have a power supply taped to bottom panel and it's not moving from there

formal marsh
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looks good to even glue the led bars instead of screwing them to the enclosure

tired pike
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I can send you a link to you directly

formal marsh
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yep I was

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that link you sent works

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thanks

formal marsh
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"foot" for the camera

formal marsh
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45degree doesnt work very well printing a straight one now

blissful ice
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Nice!

formal marsh
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straight works but need the wire on the other side of the case, so printing a new one again

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ends up being a good thing as I have increased the tolerance for the piece that holds it

formal marsh
#

zerog UPDATE zerog

Eventually reprint some omnibox parts as this PLA one is breaking
Add exhaust fan to enclosure ✅
Upgrade to 1.1.5 and change colour
Crimp all remaining microfits
Test black or white led attachment ✅
Mount all the new stuff ✅
Mount new bed brackets ✅
Arrange wiring on frame
Start planning EVA3
Lubricate rails and lead screws (yeah this should have been done a long ago)

#

list is getting smaller

formal marsh
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might need to raise it further

solar stratus
#

I had mine low like that and quickly raised it

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And want to raise it even more now

formal marsh
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after this print finishes a new one will be printed at least twice as high

solar stratus
#

I modeled up a new arm for mine to move it again.. but have not printed it yet. I also do it the hard way and print fixed mounts.

formal marsh
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mine is fixed as well

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only one pivot point really

solar stratus
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Zero pivots here

formal marsh
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oh dear

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it does have one advantage though, nothing can move due to vibration

solar stratus
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Always the same view

formal marsh
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meh need to clean the build plate again

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this thing when it sticks is awesome but when it doesn't crazy warping

formal marsh
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still having some random skips

formal marsh
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also need to wrap up those connectors on omnibox, secondary pico is getting hot

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(I got wires going through the fan hole)

formal marsh
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wires a lot more hidden now, toolhead not good yet

solar stratus
#

I have side cutters if you want to "hide" them

proud marsh
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and I wonder if there is any recommendation about the angle and the position of the camera, I was thinking to mount it (0 pivot) above the right tensioner tower (or left), I’m eyeballing the desired angle but I feel that I’m reinventing the wheel

formal marsh
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@proud marsh it will depend on camera angle as well, I do like it center front but I'll need to raise it further

formal marsh
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getting crazy with this extrusion issues randomly stops filament was not stuck as soon as I got near it continued

tired pike
#

see if the extruder lever is not broken on the lower pivot

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it usually happens

formal marsh
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it would be permanent failure no?

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I'll check it after this print finishes/fails though

tired pike
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no.. its just that the gears don't make the same force together constantly

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I have seen it happen

formal marsh
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I'll get into it

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in 15minutes or so

tired pike
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My sherpa is there to try it on but i'm afraid of that

formal marsh
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this one has behaved nicely so far, the whole thing is SLS PA12

tired pike
#

yes it should be fine

formal marsh
#

worst case I'll replace the gears as well, got extra waiting for the tradrack

tired pike
#

Annex tradrack?

formal marsh
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yep

tired pike
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nice

formal marsh
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got in the beta

tired pike
#

i'm printing right now ERCF

formal marsh
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got everything except the motors and need to print the parts

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this thing is way simpler than ERCF

#

I'm loving the design so far

tired pike
#

yep

formal marsh
#

since I want to get new steppers for the printer I'll recycle the old ones for the rack

tired pike
#

I think it too but the firmware and that, I think I will be better with the Voron comunity

#

That part is not my strong

formal marsh
#

got it

formal marsh
#

a little disappointed with the oseq sheet, adhesion is not great

#

that or I need to wash it properly

proud marsh
formal marsh
#

supports? what is that?

formal marsh
#

and right after a 14min and 34sec PETG benchy

formal marsh
#

second one now with photos 14minutes (quality sucks)

fallen shadow
formal marsh
#

nahhh just too fast

formal marsh
#

tuning abs temperature, damn love the enclosure no fumes

#

ABS+ though, but since it was already open its nice to try

fallen shadow
#

14 min is fast. I have barely used ABS+. I have started using ASA and forgot I had that in the closet.

formal marsh
#

the benchy was PETG 😅

#

ended up finding I used the wrong settings on the benchy, 10minute one may be possible

#

but I want to try a zerog cube first see how it comes out

formal marsh
#

prusa

#

somehow I had 5 walls instead of 2

proud marsh
#

I am procrastinating too much (still kind of sick 😫) I wanted to run a speed benchy for weeks, I keep postponing… what have you changed to go below 14. I’m. stuck at ~15-12 min (predicted)

formal marsh
#

14 was 25k accel, 400mm/s on everything and I had 1mm retraction 🤦 and 5 walls

#

this is the time from when it starts first layer up to the end of the chimney

#

no minimum layer times, no maximum extrusion rates nothing

#

.25 layers with width of .5 (nozzle is .4)

#

I do have video of it as well

#

and now the first layer doesnt want to stick -_-

#

later

proud marsh
#

and the same z-offset setting as petg?

formal marsh
#

always the same

#

does it like higher or lower

proud marsh
#

in my experience…

formal marsh
#

interesting as both pla and petg were sticking with the same height

#

also the damn abs temp tower stuck way too well

proud marsh
#

pla and abs are around the same for me

#

I once printed petg where nothing else was sticking, it was around 0.1 above the value that worked consistently with asa

#

There is a variable in the z calibrate macro, that could be interfaced in the start print macro, so you could set special gcode to modify the z_switch offset for different filament, in the slicer

#

I still haven’t done it, I just comment the value in yaml, tune the new material and firmware restart 😅

formal marsh
#

oh but I will

#

found it
# Adjust the G-Code z-offset if needed SET_GCODE_OFFSET Z_ADJUST={params.Z_ADJUST|default(0.0)|float} MOVE=1

#

but using this on filament gcode is a problem

#

unless I check what layer is being printed

#

doesnt work with multimaterial

proud marsh
#

you need to put somewhere in the setting override of the filament

#

I think… never done it myself, just speculating 😅, as usual

formal marsh
#

needs to be start print but start print needs to know what filament it is

proud marsh
#

must be like this also in PS

formal marsh
#

there is but its run every time filament changes

proud marsh
#

so you set the default gcode with a default value you like, and modify it eventually for filament that have a different requirement

formal marsh
#

won't work on a rack

proud marsh
formal marsh
#

I want thia generic

#

I cant override start gcode on filament with PS

proud marsh
#

if layer > 0 skip else… 😝

formal marsh
#

still no because multiple colours on layer 1

#

I'll see if I can get the material type in the start gcode

#

it's enough for me

#

if PETG do this, if pla do nothing etx

#

then I just need to tune it for no offset and all other materials get a +something

proud marsh
formal marsh
#

fwiw petg was being printed with .25 layers, abs since its zerog cube same

#

tower was .2 and went good

#

I'll tune it with a single layer print of each material and roughly check thickness

#

not today anyway

formal marsh
#

also found that I can get the filament type for the start gcode

#

that might work for a generic approach for each material

#

need to search if there's a more specific field

#

hopefully a note with a specific format

formal marsh
#

been away from the printer returning tomorrow with a way to adjust z offset based on filament

formal marsh
formal marsh
#

re-adjusted z offset

#

macro in place

#

printing ABS now and lets see if it sticks

#

if it does swapping to PETG with offset to test

#

we do have a first layer sticking might be a little too low

#

flow was not tuned for this filament either so it might be that, I'll be happy if it prints the whole thing well

proud marsh
#

what fan speed with abs? in my enclosure (which is not even sealed yet) I had to bump it up to 40~60%

formal marsh
#

let me see

#

40 currently

#

overhangs 100

#

enclosure at 37 and rising

#

need to add some enclosure preheat code as well

#

also one of the picos is at 70C I really need to crimp the remaining microfits to put the fan in place

formal marsh
#

need better pictures this is from the camera doesn't look bad, there seems to be some z wobble

formal marsh
proud marsh
#

nice! maybe some PA (the edge at the left of the X seems strange, I guess it could be PA). I wonder if you could try adding some oldham couplers 😅

#

for the maybe-z-wobble (it’s only visible on the first picture)

formal marsh
#

crappy 10min benchy is crappy

formal marsh
#

I didn't tune either of them yet

#

5mm pin doesn't fit, m3 fits but tight

#

first layer might also be a little flow relates

formal marsh
#

woke up wondering how many hours before any component breaks on average

pale cloak
formal marsh
pale cloak
#

Maybe give everything a max running lifespan. Like 24/7 for 5 years. If you don't expect it to break, assign it that value (steppers, for example).

#

Belts will wear sooner. Maybe fans, too. Some stuff needs maintenance to not wear out, which is a different form of cost (cleaning and lubing rails, for example)

formal marsh
#

steppers have supposedly 6000h lifetime

pale cloak
#

So there's one fixed value, and I imagine others have MTBF available, too

formal marsh
#

assuming it's the same for everything costs me 0.12e per hour

pale cloak
#

That's not too bad, really

formal marsh
#

realistically should be lower, I included the whole bed in the math

pale cloak
#

Yeah, I don't see that having fatigue-related failure, lol

formal marsh
#

rails with maintenance might make more

#

belts less

#

hotend I have one that's questionable if it's still good

formal marsh
#

having a hard time seeing any difference

pale cloak
#

agreed

solar stratus
#

What's the range

#

You cut off the numbers

formal marsh
#

0 to 0.08 default from ellis generator

#

sorry I was so focused on the test that forgot the numbers

proud marsh
#

maybe the flow is still too high? 🤔

formal marsh
#

flow should be calibrated after PA IIRC

dapper latch
#
  1. 😀
  2. Every component has an MTBF but it’ll be impossible to calculate our machines’ overall MTBF because we mess with out machines too much to calculate how much time it’s operational vs how much time it isn’t.
  3. I have not had issues with stepper motors, mainboards, stepper drivers, bearings. I don’t keep spares of these items.
  4. Fans are pretty reliable but one should keep spares (especially given that they are cheap). Other electronics (CAN toolhead boards) are pretty garbage and spares should be kept
  5. Linear guides should be serviced (cleaned, regreased) as often as you’re doing a major work.
dapper latch
pale cloak
dapper latch
# pale cloak I try to keep spares of boards, drivers, and bearings. It helps me cut down the ...

I have plenty of boards I replaced and won’t ever reuse, thus not considering them “spares”.
Based on past track-record and reliability, I decide what I want to stock up on, and naturally it’s easier (more bearable, that is) when the items are cheap.
I’d love to keep two M8P as spares, but it’s cost prohibitive…

As for new builds - I call this fiction! 😆 I self-sourced the two of my last builds, somewhat relying on parts I had, and this ended up being more than purchasing a “kit”…

Don’t get me wrong - I love stocking parts and materials. Im always happy when I need something and I have it at hand. I don’t live in a location where next-day delivery is available, and the fastest ever was 10 days or so, often above 2 weeks. Can’t even rely on local shops, as those often don’t have what I want, or the prices are insanely high.

Last but not least - I have little monsters on the part drawers and they should be fed too 😂

formal marsh
#

I feel you on the delivery times

#

unless I'm willing to pay extra to get the stuff from amazon (if they have it) I'm stuck with ali for a lot of specific stuff

proud marsh
# dapper latch I have plenty of boards I replaced and won’t ever reuse, thus not considering th...

I'was recently made aware of the price of a manta+drivers+cb1 (I subconsciously don't sum things up so what I would/spend it's not real), and I was a bit shocked. I would argue that albeit the m8p is better all-around, reusing a pi (or similar sbc) +2 pico, maybe stacked with each other since they have the same format, it's a competitive choice. unlikely to burn all 3 pieces of hardware and relatively cheape to stock an extra of each

formal marsh
#

that's almost my setup, dual pico but no pi

dapper latch
pale cloak
#

Well, not the 4-pin fan ports

dapper latch
#

That CM socket is the whole point. Any additional cable, be it USB or other, is added convolution and something that will fail/break.

formal marsh
#

I'm happy with this filament 😁

#

next purple to finally reprint the.merc parts

#

but first got an order 😅

formal marsh
#

first iteration of a brush piece to mount in the back with klicky clearance

solar stratus
#

so I had mine in the back like that, and klicky would still hit the brush during some moves

formal marsh
#

Hopefully it works with my start print macro

#

Might be an issue if homing with it attached though

#

It's printed I'll find out soon

formal marsh
#

of course v1 has issues, 5mm short can't attach on the extrusion there otherwise toolhead hits it

proud marsh
#

on the side is not viable? Iam using turtle nozzle brush, slightly modified by vinnoc, and it works like a charm

formal marsh
#

I'm stubborn

formal marsh
#

I also forgot the tolerance for the pieces to fit together 🤦

#

I'll redesign to attach on the lower part of the extrusion and figure out a way to adjust height

#

something like this maybe

late veldt
#

Heh I've also been planning to eventually add a brush mounted like that to be able to put led strips on the side

formal marsh
#

this one is for the back

gleaming whale
#

I keep thinking of going QuickDraw with some of these things, those rc servos are cheap

formal marsh
#

@gleaming whale I have thought about it as well but I don't want to add extra complexity

gleaming whale
formal marsh
formal marsh
#

taps arrived

#

now I need the screws and time

#

and make sure I have a 5mm drill bit

formal marsh
#

happily printing away

pale cloak
#

wow

formal marsh
#

25 done 25 more on the plate

formal marsh
#

also loving firmware retraction

proud marsh
# formal marsh

loving the brush + bucket… so you’ve given up and settled on the side? 😅

formal marsh
#

these are an order need to dispatch it

formal marsh
#

I'm redesigning the brush to attach below the extrusion

formal marsh
#

@proud marsh new one

pale cloak
#

looks good

formal marsh
#

Since I got the shorter screws I have hidden the wires for the leds

formal marsh
#

was hearing some rattling, damn screws on the toolhead are getting loose time to retighten EVERYTHING and add some glue to the ones I'm not touching in the near future

formal marsh
#

FW retraction paying off

formal marsh
#

notes for.myself, brush needs to be 4mm higher with new mount that I think is done, needs to be also 16.5mm closer to the bed I know I changed it not sure by how much

formal marsh
#

Black ASA arrived, screws for blind joints arrive today as well along with POM nuts for leadscrews and LDOs for AB

#

time to update that todo list

formal marsh
#

zerog UPDATE zerog

Eventually reprint some omnibox parts as this PLA one is breaking
Upgrade to 1.1.5 and change colour
Crimp all remaining microfits
Start planning EVA3/micro mantis?
Lubricate rails and lead screws (yeah this should have been done a long ago) 🕐
Print SCS (because why not)
New brush piece 🕐
Add BTT filament sensor
Replace A/B motors
Add blind joints

formal marsh
#

I screwed up, POM nuts are tr8x4 I needed tr8x8... well if anyone wants 3 tr8x4 POM nuts let me know

#

otherwise to use these I need new leadscrews

formal marsh
#

took me a while but it fits

formal marsh
#

@proud marsh it's possible

formal marsh
#

might release it in community

pale cloak
#

Vote that we change the "Super Active" role to "Hyperactive" 🤣

trim halo
#

Is that a silicone nozzle brush?

pale cloak
formal marsh
#

specifically a kitchen one cut

#

well replacing motors today

formal marsh
#

new motors are in

#

belt tension is crap

#

double checked everything still crap

#

it's always B

formal marsh
formal marsh
#

ok for some reason belts are rubbing a little on the towers, weird they were not before

#

anyway might as well just start working on printing 1.1.5

gleaming whale
formal marsh
#

I just got tower out and tower in

formal marsh
#

went up to 40k accel and 600mm/s after that I start losing steps on Y motor

#

I really need to re-adjust stepper towers the belt slightly rubbing might be the problem

formal marsh
#

not perfect but a lot better

formal marsh
#

also added a rubber mat under the enclosure in an attempt to reduce vibration propagation on the house since the table is bolted to the wall

#

so far sounds better

formal marsh
pale cloak
#

I wanna get a mat like that

formal marsh
formal marsh
#

found that I need to buy a 5mm drill bit

#

might just get a cheap set and replace them when needed

formal marsh
#

plans for today and next few days

  • disassemble the entire frame
  • tap all extrusions
  • drill all holes for blind joints (drill bits arrive monday)
  • reassemble the whole thing hopefully straighter
gleaming whale
#

wd40 will work for tapping, its better than nothing. key is to go in then back off a little then back in then back off. Lets the swarf thats built up to clear and stop binding.

formal marsh
#

@gleaming whale it's pretty much what I got and I want to disassemble and tap today

#

might print a small spacing guide for the holes before in order to be more consistent

formal marsh
#

printing guides before I start disassembling the whole thing

formal marsh
#

decided to finally do the microfits before disassembly as this way i know everything else works

#

22 pins done, fucked up 4

formal marsh
#

26 to go

#

I'll have to redo this panel sometime in yhe future

formal marsh
#

6 to go

#

drill bits arrived way more than I need

trim halo
# formal marsh

Do you have a pic of the rest of this external electronics box? I have been thinking of doing the same and after some inspiration 😀

pale cloak
formal marsh
#

WHYYYYY

#

I got no pins for these

formal marsh
#

@pale cloak whats the name of these?

pale cloak
#

Stepper motor, right?

formal marsh
#

yup

pale cloak
#

yeah, ph

#

2.0mm pitch. Small, but workable to replace.

formal marsh
#

thanks, I'm starting to understand your hate towards jst

#

IF I HAD ONE!

formal marsh
#

I'll jerry rig an extension with another one and a quick solder heat shrink thing

#

I'll deal with them later

pale cloak
#

I tail all of mine in MF3 with the pins in 1A 1B 2A 2B order. Saves a lot of trouble wiring them again later. Just a thought that might be handy.

formal marsh
#

tempting

#

my dfrobot motors came with jst and ferrules another bulkier option

#

MF hurts my wallet

pale cloak
#

JST SM also works up to 3A

formal marsh
#

that I like.more

formal marsh
#

feeling tenpted to get a 12pin microfit for all 3 z motors and a 8pin for AB

#

might save a lot of space

formal marsh
#

ok everything working again

#

had 2 wires break inside the insulation

#

I also forgot to print a drill helper for 2040

formal marsh
#

time to disassemble, no way back now

formal marsh
#

also broke other pin

late veldt
#

Rip

#

Btw, what do you use the wagos for

#

I got them but not really sure what I would need 3 for haha

formal marsh
#

just for the bed connection

#

I can show the rest of the cable

late veldt
#

Ah, are you using a mains powered heater?

#

That might explain it

formal marsh
#

yep

#

otherwise I'd be using xt60

#

could use as well but need 3 wires

#

not that practical

late veldt
#

I see

formal marsh
#

ended up using 2.5mm wirw

late veldt
#

I am probably not as thoughtful as I should be about the gauge of wire I use lol

#

I have a bunch of 22AWG wire and I just put that in, drive whatever load I think might be highest and see if the wire feels warm

#

So far it has been fine

proud marsh
late veldt
#

Haha yeah, especially for the canbus cable I've been looking into getting something a bit better

formal marsh
#

I have been using 0.5mm²

#

aka AWG20

formal marsh
#

too tight? 😅

formal marsh
#

damn this is a lot of screws

proud marsh
formal marsh
#

NO!

#

no more money

#

it's already a mess as I don't have the proper tool to hold the tap 😅

#

2 are done but damn I expected this to be easier

#

using a drill is risky

proud marsh
#

I’m curious about the end results, how much stiffer/squared the frame becomes 😛

formal marsh
#

@proud marsh so am I

#

all taps are done, all holes as well

formal marsh
#

frame is assembled again

pale cloak
#

Nice and square?

formal marsh
#

not 100% happy with it but does not wobble when I put any face on a flat surface

#

(except back I'm blaming the center extrusion as it's not the same exact profile)

#

unfortunately I screwed up 2 blind joint holes they're not exactly where they should so 2 screws are not properly tightened (one is that middle extrusion) I'll need to add a plate on those

#

my goal was to re-add the corner plates, might be overkill

#

so still have those to add, but basically now any joint where I could add a screw I did, as an example bottom left front has 4 screws, 2 for the base 2 for the vertical, top back left has 3, 1 on back extrusion, 2 on side one

#

as a self reminder, DO NOT PUT PLATES ON THE BOTTOM

pale cloak
#

Looks nice. The crossbar came out well.

formal marsh
#

lowered slightly more

#

might be a problem with the camera mount

#

shit

proud marsh
proud marsh
formal marsh
#

now that it allows for easier hotend swap

#

I'm undecided again

#

might print EVA3 and mantis

#

there's still one thing I like on EVA3 that mantis doesn't have, the sensor below the extruder

#

great for the rack

#

may be possible though

proud marsh
#

you just ask, in a couple hours it will probably be available for all supported extruders for the mantis s and m 😂

formal marsh
#

I wonder if he sleeps 😅

proud marsh
#

I am so ashamed, I have to finish to design the corner of a door, for the enclosure, it 3 weeks now, and still can’t find the motivation to do it, and some people just crunch stuff on the cad 😩

formal marsh
#

I would crunch if I had the time

#

but life

proud marsh
#

it’s a corner, I have the code, I just need to measure and modify the real thing 😅

formal marsh
#

work kid etc

proud marsh
#

instead of doing stuff

formal marsh
#

so corner plates are in place doesn't seem to wobble, corner to corner has a deviation of .5mm worst case scenario

proud marsh
formal marsh
#

I'll find out today

formal marsh
#

and 2 hydra arms are in

#

one to go

formal marsh
#

all in witn leadscrews

formal marsh
#

aaand gantry is almost there again

pale cloak
#

You're making a lot of progress today

formal marsh
#

this think will be running today again

#

mark my words

#

(or before I sleep even if after midnight)

#

all that remains are front towers and wiring

#

and fix the fscking broken wire

#

ordered new jst

#

will recycle the wires that have the ferrules to add the jst between

#

now that I think about it wiring won't be clean today as I'll need to take it out

pale cloak
#

don't need to mess with zip ties and how it looks, then

formal marsh
#

yup only the toolhead one

#

easier

#

at least I'll know if the effort pays off

formal marsh
#

IT MOVES!!!!!!

#

bed heater is not even connected

#

but I don't care

#

Retries: 2/5 Probed points range: 0.110000 tolerance: 0.200000

#

YES!

pale cloak
#

🔥

formal marsh
#

reducing tolerance to .1 and running a tilt after this mesh

#

see if it can do it

#

first thing it will print are 2 new belt clips

#

current ones are curving

#

before it can no longer print replacements

#

expected better 😭

#

but I no longer see those curved corners upwards

#

Retries: 1/5 Probed points range: 0.080000 tolerance: 0.100000

#

tilt is damn perfect

#

I have a bad feeling about that bow in the back

#

well it has improved, still like .05 difference now

proud marsh
#

is the pei on the bed?

formal marsh
#

yep

#

well either my couplers are getting loose

#

or I forgot to tighten them

#

this at least explains why my mesh was falling

solar stratus
#

I have done that after swapping hydra parts

#

More than once

formal marsh
#

glad I'm not alone

#

heh acceptable

proud marsh
#

and I think something is wrong with my couplers, if I pull , the screws get right off, no matter how hard I tighten them 🤔… i am sure I missed a cornerstone step, and discovered it now after several months

formal marsh
#

you need new ones maybe

#

tried to print a single layer, spaghetti

#

need to check z offset calculation and clean the damn bed

#

and the material based compensation

formal marsh
#

aaaand found another lookse coupler

#

should have double checked them all

formal marsh
#

better jst are here

pale cloak
formal marsh
#

still fucky

#

gantry may be still bad

#

Retries: 1/5 Probed points range: 0.040000 tolerance: 0.100000

solar stratus
#

You can try rotating the x 2020

formal marsh
#

trying to raise the upper left extrusion in the front and see how it changes

#

(based on RR commisioning guide let's see if I see any difference)

#

looking flatter

#

not by much tough

#

test print time

formal marsh
#

not bad, will print new belt clips and attempt the problematic print after

#

(aka .1 layers)

#

but damn that tilt looks pretty good

formal marsh
#

So I definitely had improvements I was able to print a first layer at .15 that before was impossible

formal marsh
#

back in the box after wiring

#

all that remains is the camera but that one will be later as I need a new support

#

might rotate the X extrusion as per @solar stratus suggestion

#

other than that I'm happy

pale cloak
#

Looks sharp

formal marsh
#

time to print what rushed me into this frame rebuild

#

zerog UPDATE zerog

Eventually reprint some omnibox parts as this PLA one is breaking
Upgrade to 1.1.5 and change colour
Crimp all remaining microfits ✅
Start planning EVA3/micro mantis?
Lubricate rails and lead screws (yeah this should have been done a long ago) 🕐
Print SCS (because why not)
New brush piece ✅
Add BTT filament sensor ✅
Replace A/B motors ✅Add blind joints ✅
Retune IS ✅
Double check belts ✅

#

looks like I forgot the most important part lubricate rails, shaper and belts

#

crap

#

I'll print anyway

#

also: Retries: 0/5 Probed points range: 0.032500 tolerance: 0.050000 chefkiss

solar stratus
#

.125 isnt that bad

formal marsh
#

also print failed on first layer will retune before

#

@proud marsh since you were curious

#

there they are

#

looking good (at least for me)

proud marsh
formal marsh
#

LDO-42STH48-2504AC to bw specific

proud marsh
formal marsh
proud marsh
formal marsh
#

I'm done spending money now it's tradrack and that's it

formal marsh
#

and I think I might to have another damn expense

#

back z coupler keeps getting loose on the motor

#

next time it goes loose loctite

pale cloak
#

Ooof that's nice and clean resonance graph

formal marsh
pale cloak
#

Hope mine ends up as clear

formal marsh
#

printed some stuff things are good

#

next up SCS

#

oh wait I need a new back on the omni

#

well tradrack it is

formal marsh
#

aaand I need to add loctite to the bed screws

#

this is getting loose

late veldt
#

yeah I had to do that too

formal marsh
#

I mean 40k accel is rough

#

and I might need to revisit other screws

#

see that insert? too much loctite instead of taking the scree out I managed to rotate the insert 🤦

late veldt
#

ouch

formal marsh
#

yeahhhh so I need to get either new adapters and don't loctite them

#

or get CNC ones

#

my wallet is crying

gleaming whale
#

Change to a nylock nut then you can get a spanner on it if you want to take it off?

formal marsh
#

Assuming I can remove it non destructively

#

it's actually a good idea

#

uglier but more functional

#

now on to figure out how to remove the screw

gleaming whale
#

Function over form

#

That looks like a heat and pull situation, will be very ugly after.

formal marsh
#

I still let myself go for form 😭

gleaming whale
#

Dome nut then?

formal marsh
#

dome+loctite

#

I'll have to deal with it sooner or later for now this screw is tight

#

might try to hold the insert with pliers digging a little on the nylon

#

anyway AFTER I get nuts

formal marsh
pale cloak
#

Or wing nuts, if they come with nylon

formal marsh
#

got some in my ali cart

#

💸💸

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need to order those ASAP

late veldt
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I didn't bother with making the nuts captive, just sticking out the bottom so they're easily accessible

formal marsh
ornate flame
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O no lol

formal marsh
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hey if it's stupid but it works it's not stupid 😅

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couldn't be happier with the stiffness/squareness of the frame

formal marsh
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zerog UPDATE (just because I want to see a shorter list) zerog

Eventually reprint some omnibox parts as this PLA one is breaking
Upgrade to 1.1.6 and change colour
Start planning EVA3/micro mantis?
Lubricate rails and lead screws (yeah this should have been done a long ago) 🕐
Print SCS (because why not)

pale cloak
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Oooh that is shorter

proud marsh
formal marsh
formal marsh
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ok finally planning EVA3

formal marsh
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and I might have everything printed

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including back for single and dual 5015

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crap forgot the rapido mount 🤦

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and shroud

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but that needs design

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if the leds from my strip for this will do

formal marsh
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hmm need to swap that logo

formal marsh
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I wonder if anyone did a zerog one

pale cloak
formal marsh
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now that I think about it dual 5015 will require cooling retune for abs asa

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pla will take 100%

formal marsh
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most of EVA3 is printed, need longer screws ordered but will take a while

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still need to print the face

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TR is also stopped waiting on screws, buffers I'll print the ERCP ones, integrated spool holder is nice for my use case and they're light on bearings and screws

formal marsh
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something wrong

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accepting ideas

pale cloak
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Oof, belts would be my guess

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no, not oblong

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Extruder?

formal marsh
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will see my first suspicion is z wobble or some loose screw

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planning to tune some cheaper white pla and run a wobble test tomorrow

formal marsh
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well, belt tension was crap

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70hz

formal marsh
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still crap

formal marsh
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scs fans assembled

formal marsh
formal marsh
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next up will be a benchy to check how well they work

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also they look like a good option to help move the enclosure air while heating up

formal marsh
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yup around 10minutes to raise up to 40C after bed reached 100

pale cloak
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That's pretty awesome...

formal marsh
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need to make an ABS one this is PLa

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10min btw

pale cloak
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That's crazy fast

formal marsh
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and I think my hotend can't handle it either

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I'll try the UHF sometime in the future

ornate flame
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I should do a speed benchy sometime in the future

formal marsh
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@ornate flame I'm actually curious what you can achieve with the goliath

ornate flame
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Cooling would be an issue

formal marsh