#Ender 5 To Mercury One.1

1 messages Ā· Page 3 of 1

solar bridge
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Lol

frail swallow
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šŸ˜†

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got it

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gimme ten

proud cliff
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like, the motor can be also mounted above/below and use something like the stock y axis rods to place the pulley where it should be

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stock ender 5 I mean...

frail swallow
proud cliff
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but I can see the rear motor mounts design might be used as is, I just need to swap things around between left and right and remove some flange stacks... if only we could tension the belt somewhere else šŸ˜‚

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and I don't know how to use this thing,,, that' it I'm opening it in freeCAD

frail swallow
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Green: stepper
Red: Reverse Idler
Yellow: Tensioner idler

proud cliff
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Nice! do you think the pulley has enough grab on the belt like this?

frail swallow
proud cliff
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yes, maybe even more, so to make a U on the pulley

frail swallow
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Yeah, can move the tensioner idler back even more

proud cliff
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wait a sec...

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but, it's going to need a good support to keep the belt tensioned without using the extrusion

stone valve
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what about using the whole motor mount as tensioner?

proud cliff
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I feel the tensioner need to be on the 2020

stone valve
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requires a completely new part

frail swallow
stone valve
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put the motor on the tensioning tower

solar bridge
proud cliff
solar bridge
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left stepper up front

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justneed to move stuff

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add a front bolt tab

frail swallow
stone valve
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oh indeed

solar bridge
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no, its just not routed

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brown is teeth, teeth out on the smooth bearings

stone valve
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ah uses the stacks to route same way as in back

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might work no?

frail swallow
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OHHH I'm looking at the belt as is

frail swallow
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Make that the tensioner and the rest fixed?

stone valve
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I feel like that adds a lot of complexity to the design

frail swallow
proud cliff
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and fragility as well

stone valve
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moving as a whole piece sounds better

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but only one screw to keep it in the frame?

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I would add a second one but I don't see roon for it

proud cliff
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also because there are constraints on the belt path once few pulleys/idlers are close together, maybe you change the efficiency by moving only one of them

proud cliff
frail swallow
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The m3 for the stepper that's right above the extrusion

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Turn the stepper parallel to the frame

stone valve
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the side is a good idea but printing becomes a pain

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I wonder if a piece of 2040 is enough for it to fit on the side

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screw an extra piece of extrusion to the side, making it a 2060

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not sure if it has the correct spacing

proud cliff
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and using an m5 screw instead of the dowel in the front flanges?

frail swallow
proud cliff
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ok.. m5 with the threads only at the tip than šŸ˜‚

frail swallow
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Shoulder bolts would work, yeah

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I still think this is simpler. Turn the stepper 45 degrees and use that pillar (purple) for an M5

stone valve
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do you have room to rotate it?

frail swallow
proud cliff
frail swallow
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I don't see this idea working on an inline enclosure like yours. @stone valve 's enclosure would work better with the walls away from the printer.

proud cliff
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yeah :P, sorry not native, I hope you understand. I don't have that space in my printer

frail swallow
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If you do ever implement this, I suggest 9mm belts. That's a lot of motor on 6mm belts.

stone valve
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new idlers as well

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aka replace everything

frail swallow
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BOOO

proud cliff
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but at that point we need to revisit the all thing, idlers and all

stone valve
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at that point give up make a different printer that already has it

frail swallow
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What if you put two steppers on one pulley?

proud cliff
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I think vzbot still uses 6mm belts for awd

frail swallow
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Each stepper is only pushing one belt across a shorter distance with one idler

proud cliff
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I used the left rear motor and placed at the front right, so nothing is correct on the pulley/idlers and the tensioning would be on the front bar

stone valve
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you can just mirror the back right no?

proud cliff
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don't know how to do that yet though

stone valve
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everything should line up

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hm maybe not the tensioner

proud cliff
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need to go now...

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the tensioner is the correct one, ideally it's the same as the stock, I'm going for a mod that you need to print one thing more and it's more or less plug and play

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(a small additional bom, but that's a given)

stone valve
proud cliff
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So I wired up the skr mini e3 v1.2 in the backpack (since the spare V3 doesn't cooperate with can), just to discover than the tmc2209 on that board are the noisiest thing I've ever heard. They can't stand 1.41 amps either.... I brought this to myself going through the reshuffling without testing each component first (if I tried before the spare skr e3 mini v3 with can... anyway). But, it's no a big deal, the skr pico is actually cheaper and I alway wanted one of those... so pico is going in the. backpack... it should be here tomorrow/friday. It seems extremely simple to hookup with can

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one could argue the skr pico is better than the skr e3 mini

stone valve
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@proud cliff don't forget the transceiver

proud cliff
stone valve
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ah the same you already had

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Got it

noble yacht
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I take it you’ve looked at the voron 2.4 awd?

stone valve
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I did not, I eyeballed the idea of reusing the back towers mirrored

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doesn't work you need path for the belt to return

noble yacht
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They move tensioning to the back so the front can be static

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Stepper towers with a moving motor mount to tension the belts?

stone valve
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I actually like that

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instead of moving the whole tower right?

noble yacht
stone valve
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I'm tempted to try to design a tensioning tower to attach the stepper to

stone valve
noble yacht
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Yea mine have no m3’s cause the motor is dropped

stone valve
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ah right forgot you had the motors dropped

mellow remnant
frail swallow
mellow remnant
frail swallow
mellow remnant
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or two extra on the front?

frail swallow
mellow remnant
frail swallow
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Not sure they're gonna pursue it, though. It would need a lot of work to accomplish.

frail swallow
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Imagine threading the belts through 4 stepper towers 😲

mellow remnant
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cool idea though!

solar bridge
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I'm just building a k3 for a fast printer

mellow remnant
solar bridge
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Yup

mellow remnant
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damnnn that thing is mental

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Toolhead is big though.. allot of wheight to move?

solar bridge
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It's not that big, at least weight wise

mellow remnant
stone valve
solar bridge
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Over on the fabreeko discord. It's stalled a bit. But I'll probably work on it this weekend

stone valve
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@solar bridge would you mind sharing the server link? noy finding it

stone valve
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will need server invite

solar bridge
proud cliff
noble yacht
proud cliff
# noble yacht They have both

I actually was thinking something along your dropped mount, but above the printer (since in the front would interfere with hydra) but it really add complexity, maybe @frail swallow is right saying it needs a bigger belt

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9mm

noble yacht
proud cliff
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unless one could add a mount with 2 stepper in the back after the klicky probe, where the toolhead doesn’t pass anyway šŸ˜…

proud cliff
proud cliff
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@gleaming trout you tempted me … also who knows how long the free shipping would last 😰

solar bridge
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That's small, so I think it will stay like that

proud cliff
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I confirmed the skr mini e3 v3 is working in uart. for some reason it really doesn’t like canbus this one šŸ˜’. So I connected rx/tx to a serial dongle and use it via the keystone usb port. This made me realized the wires I made before were causing the motor noise! so I quickly fixed them and reproduced the 45k accel 500 speed I was able to do before, in relative silence… looking forward for the pico tomorrow, maybe that why I can pass the 45k, the pico should be marginally faster than the skr mini. but we will see

proud cliff
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fetched the skr pico from the post drop box near by. I’m loving the look of the board….. are the board stackable with other pico/rpis? the design seems pretty flat. For sure I’ll get another one in the future to replace the last standing skr mini (I think I can sell this as it’s perfectly working)

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I think I’ll use the 20mm standoff to stack a pico and the asus tinker board, saving even more space in the bay… I think with this I can really clean up the wiring

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or print shorter standoff, I’m sure something is already out there for stacking rpis

solar bridge
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They made to stack on pi on top

stone valve
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I see them easily stacking on each other as well

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BTW pico holes are M2.5 so an M3 won't fit, you can make them larger though

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I just ued a 3mm drill bit manually

proud cliff
# stone valve BTW pico holes are M2.5 so an M3 won't fit, you can make them larger though

maybe some printer standoff with narrow 2.5 mm ends... I've seen mounting towers, I have to measure how deep the el bay is, but at least 2 boards seems reasonable to be stacked and fit in the bay, maybe 3 (just for curiosity... but this would be an appealing setup for people with a 5pro and wanting hydra with a small footprint -eg you want the space for a 5v psu-)

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plus you could make the mount with a fan and a cooling duct to cool down all the boards

solar bridge
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I ordered some brass standoffs for mine

proud cliff
solar bridge
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Open them up!

proud cliff
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@stone valve how did you went about with the drill? is it relatively safe?

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for the pico holes

stone valve
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let me get a pic

proud cliff
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would it crack open?

stone valve
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I used one of these, a regular drill works as long as you're careful and go sloooooooow

proud cliff
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huu, wait, I could slowly go with an m3 tap, by hand

stone valve
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there's margin for maybe even a 4mm hole

proud cliff
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I think it’s the safest, the tap bit is really sharp, and will easily eat up the metal/pcb instead of put pressure on the edges/board

stone valve
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Go for it

frail swallow
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That's how I mount mine

proud cliff
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ahh ok, maybe that’s what Turtle meant, I tough he was warning me of some danger (I am prone to screw up)

frail swallow
proud cliff
proud cliff
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still got some fever, it’s actually worse than before + the witcher is out… the pico will not be handled today. another day of downtime

proud cliff
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placed the pi/ connected everything, flashed with can, and to my surprise I even got the configuration correct at the first try!

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now I need to print a propeer mount for the pico in the back

proud cliff
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I don't want to fuss around with a perfect design, added a bunch of ziptight holes randomly, eyeballing in a correct position for some wires (still fever, I've got some nasty manflu, I don't want to think, just doing stuff)

proud cliff
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forward looking todo:

  • print and install new backpack electronic plate (the one above)
  • shorten all the cables in the backpack that needs shortening, bolt securely an zip tight everything
  • flash canboot on the back pico (right now is normal klipper on canbus comm) so I don’t need to worry about physical interaction with it for update (plus side, the thr and the skr pico have the same klipper firmware … need to double check the canbus pins if they are also 0/1)
  • close the backpack properly so it’s still ā€œsafeā€ to be around the printer while on
  • make a mount for the camera, I have a creative live something usb camera. internally it has a 40x25 mm board, I will make a basic angled mount, and install the camera at the top right, inside the enclosure
  • design a door/cover using the 6mm plexiglass slab I have around (probably carboard door to mockup in the meantime)
proud cliff
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oh, yes, and finally, get another pico, and refactoring the electronic bay

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also the pico driven a/b fails to reach 50k. doesn’t skip at 500@45k. So same as before. it must be something mechanical (rails quality, frame squareness…)

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I don’t really care, since if I’ll manage to print >=10k accel I’ll be happy (stuck at 6k right now)

stone valve
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45 is great mine is stuck at 15

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need to recalibrate everything

proud cliff
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before


mcu: stepper_x:24300 stepper_y:5076 stepper_z:-24032 stepper_z1:-24032 stepper_z2:-24032
stepper: stepper_x:510.500000 stepper_y:-2.500000 stepper_z:30.000000 stepper_z1:30.000000 stepper_z2:30.000000
kinematic: X:254.000000 Y:256.500000 Z:30.000000
toolhead: X:254.000000 Y:256.500000 Z:30.000000 E:0.000000
gcode: X:254.000000 Y:256.500000 Z:30.000000 E:0.000000
gcode base: X:0.000000 Y:0.000000 Z:0.000000 E:0.000000
gcode homing: X:0.000000 Y:0.000000 Z:0.000000

after


mcu: stepper_x:24303 stepper_y:5075 stepper_z:-24046 stepper_z1:-24046 stepper_z2:-24046
stepper: stepper_x:510.500000 stepper_y:-2.500000 stepper_z:30.000000 stepper_z1:30.000000 stepper_z2:30.000000
kinematic: X:254.000000 Y:256.500000 Z:30.000000
toolhead: X:254.000000 Y:256.500000 Z:30.000000 E:0.000000
gcode: X:254.000000 Y:256.500000 Z:30.000000 E:0.000000
gcode base: X:0.000000 Y:0.000000 Z:0.000000 E:0.000000
gcode homing: X:0.000000 Y:0.000000 Z:0.000000```
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I was a genius not to remove the protection film from the panel before installing it šŸ˜”

proud cliff
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I am not sure what happened but the heatbreak fan stopped to work all of a sudden and since than both psus switched off for no reason (all off), twice, and than I was able to run the printer motors, lights, all other fans… all together so I would exclude too much drawn… I will check later tonight the not working fan

stone valve
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dead fan maybe

proud cliff
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the ā€œfuseā€ is a glass 10A fuse embedded in the switch. I removed the circuit breaker

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it would blow and need replace so I don’t think it’s that

stone valve
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did it blow a fuse?

proud cliff
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a part the fan

stone valve
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do you have a spare?

proud cliff
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maybe I noved something in the bay that make the connection unstable, I need to check the wiring sooner than expected

proud cliff
stone valve
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try one?

proud cliff
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yes, I’ll get to it later tonight.. I was hoping to print stuff in the meantime.. but nope

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heatsink fan is the only fan one can’t really be without šŸ˜ž

stone valve
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you're better than me though

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I can't print at all

proud cliff
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but you have 2 printers

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technically you can print

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just excruciatingly slow

stone valve
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none of them works right now making the effort to get the slowpoke working

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I need to print a new x endstop piece for the merc

proud cliff
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if that’s a thing

stone valve
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heh thrre is

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I have an old repo of marlin

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update might be painful but I have the configs

proud cliff
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I am a moron, the fan is fine, I just re-installed on the wrong pin šŸ™„

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so the shutdown was unrelated. I hope I didn’t do any damage on the hotend heating up without cooling for some minutes

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maybe 20 minutes

proud cliff
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printed overnight and the printer didn’t shut down, so I don’t know what I’ve seen yesterday. but I swapped the spool, and the one it was printing with was tangled after few rounds (right when I decided to leave it alone probably). the sherpa mini filament sensor didn’t stop it right away, as it printed few very bad layers, but it did shortly after

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I couldn’t unwound the spool even by hand, so that was clearly the cause

proud cliff
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tighten up the enclosure, reached 40C, and the thr36 reached 100C, the print was killed… @solar bridge how hot your thr is running (if you run it enclosed)?

stone valve
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wait the thr has temp sensor?

proud cliff
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the default rp2040

stone valve
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I dont remember seeing it on klipper

proud cliff
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I’m trying to pull some official specs on the thr boards to see if I can push over 100C, a loot of marketing, very little useful info

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if the mount will resist at that temp šŸ˜…

stone valve
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where the hell are the docs for those sensors

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The RP2040 series is available in a QFN-56 package with a -20°C to +85°C operating temperature range.

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so 100...

proud cliff
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it’s skirocketing

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I think I have to remove the cat shroud šŸ˜”

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or maybe the cat shroud could have a fan version šŸ˜›, @frail swallow

frail swallow
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I'm running it with 30mm fans on both of mine

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95C at 34C chamber temps? Oh my that's not cool

proud cliff
frail swallow
proud cliff
frail swallow
proud cliff
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no 40mm?

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paused and removed the shroud

frail swallow
frail swallow
proud cliff
frail swallow
proud cliff
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I really like the cat face, but maybe it needs less plastic there

proud cliff
frail swallow
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I'll see what I can come up with. Maybe make the cat face out of empty space and put a grid around it

frail swallow
proud cliff
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ok, temps under control, I think I am possibly running also a electronic bay temp issue as well, the tinkerboard runs extremely hot, historically for me was always around ~80C… another print stopped for a random ā€œtimer too closeā€ on the canbus network (reported on the thr36), but it might be the sbc is running too hot, I’m without camera now 😩

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the thinkerboard is fine, but it’s not as powerful as the rpi4, plus is not running 64bit code. and canbus. I don’t have any network error though

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so now I’m looking into cooling down the electronics bay, the sbc is the most challenged electronics, the skr mini is only running Zs at 0.5 amps each and used as usb to can bridge, it doesn’t run very hot

proud cliff
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SBC without camera is running at ~65 C, totally reasonable temp. I should look into which rendering the camera is using, It should be possible not to use cpu for this

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or maybe I should just track down a pi4b 2Gb with reasonable prices

proud cliff
stone valve
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once you go above operating temp things start to go bad

proud cliff
stone valve
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I wouldn't let it go above 85

proud cliff
proud cliff
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you’d get a lot of prints stopped at 85c

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if not all

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just now even without shroud it reached 90C

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I will buy another one

stone valve
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for me it's like a CPU, anything near 90 is trouble

proud cliff
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and maybe others when the price offers is a bargain

stone valve
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well technically it's a CPU

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I'll keep an eye on mine as well from now on

proud cliff
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it can also be that temperature reading is not accurate, it’s not actually 90C

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I could in theory attack a thermistor to the heatsink and compare

stone valve
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there will be a difference

proud cliff
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the shroud with a fan seems the safest thing to implement

stone valve
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I would go that route

proud cliff
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and start it above 85

stone valve
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Start it sooner

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if possible scale it

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85 would be 100%

proud cliff
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yeah, the thr can scale it, I just have an empty fan slot

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I don’t know How to configure it in klipper though

stone valve
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that scares me though, I want to go dual 5015 and hotend is the third

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no room left

proud cliff
stone valve
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I was planning to but

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might give up on that

proud cliff
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maybe that’s what was happening to your issues as well, the thr controls the extruder motor, the driver might have gone mad with a properly sealed enclosure (mine is still leaky, less than before.. but still…)

stone valve
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it was filament binding

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coming out of the drybox

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issues went away as soon as I corrected the path

proud cliff
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considering looking for a tool for doing it systematically

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one of my cat was trying to chew on some loop while I was untangling a mess… I just cut it than And swap the filament

stone valve
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I have yet to find one tangled

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had one instance and it was due to my error

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if I had that kind of issues with a specific brand and I was sure it wasn't me I would just stop buying

proud cliff
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I tried the Hilbert curve pattern as first layer, it was painfully slow, but I felt the results gave more adhesion vs line parterns. it also give a very nice uniform finish, where the fast pattern might show some of the bed imperfections

stone valve
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I have yet to try that, but it's on my plans

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I do get a nice finish with the oseq sheet

proud cliff
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same, I ended up with the line pattern, for a 8x5cm the first layer time was more than 1h

stone valve
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ouch

proud cliff
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but for small piece that needs extra adhesion, I might consider it

stone valve
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at what speeds

proud cliff
stone valve
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you might get away with higher

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how much is default do you know?

proud cliff
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don’t remember, but the hilbert curve is such an intricate pattern that is constantly changing direction

stone valve
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my current baseline for first layer is 60

stone valve
proud cliff
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first layes is at 50 for me

stone valve
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a decent speed

proud cliff
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200 from the 2nd… you can really see the changing pace šŸ˜‚

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speed benchy 300 fist layer, it was quite scary

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it also managed to stick

stone valve
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I'm surprised

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which material

proud cliff
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next time I’ll tape it, I had an hand busy to stay on the power switch

proud cliff
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Once all my other todos are done I have to look what settings make to breach the 24min mark. I think my printer has it to make at least around 10~15min

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the filament sensor works like a charm, I am impressed. for what it is it’s fantastic. I only need to print a cover for the switch, I am thinking to modify the tradrack endstop cover, just to protect the heatshrink on soldered bits a little more nicely

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I also need to make some gear competition, I fee like the RIDGA gear gives me more quality prints

rancid crown
#

I think it's max_velocity in printer.cfg

proud cliff
proud cliff
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it’s 600.. but the test will@use only 500 (it will start skipping with higher speed as well)

rancid crown
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Cool, I'm going to try another round of test

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I was able to get 22k at 700

proud cliff
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we both used that disgusting ep2 lubricant, so it can’t be the issue. the weight it’s probably better in yours because of the lightweight bar

rancid crown
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And that let me beat my personal best benchy time, now at 8:45

proud cliff
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it boils down to motor and rails

rancid crown
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Agreed

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And šŸ˜‚

proud cliff
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I am stuck at 24min benchy šŸ˜‚

rancid crown
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You can get there!

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No prob

proud cliff
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I will try 22k and 700 speed test, to see if I can go that fast. it might be that I can’t

rancid crown
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I'd be curious to hear about your results!

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Vez just put out a video on a 30k and 600mm challenge

proud cliff
rancid crown
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Niiiiice

proud cliff
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and maybe swap the 4020 for a 4010, If I find the nice round gstime… So I hope I’ll push the weight a bit down in the future

rancid crown
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Good times!

proud cliff
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I’ll do the test tomorrow. I wonder if some would make a script to increase acceleration/speed by small steps and record the skipping steps amount, and stop when skipping more than 16… and make a proper graph out of it (it might be dangerous unsupervised though)

rancid crown
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Seems like it would be a nice improvement

proud cliff
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it might be something telling about the printer mechanics. some constant motor/rails/weight will have the same effect, however we can only guess the motor power and measure the weight. I am not into mechanics/physics but in genetics we model random stuff we don’t know, and works around the variables we might know šŸ˜…

rancid crown
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So true!

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Well, I could only get 28k at 400

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šŸ¤·ā€ā™‚ļø

proud cliff
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aligning the mounting holes of the bambu(clone) hotend with my spare nf crazy, shows the nozzle placement will be more or less the same (if not slightly lower)

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the mount prints ok using very small plastic (~30 min), I only butchered both copies I did when removing the supports

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and I need to dry my filament, it was stringing party yesterday

proud cliff
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total weight with a random 40x10 fan is 46g (a kitchen scale +/- 1)

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nf crazy weight -no fan attached- 73g

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so this with removal quite a lot of weight on the carriage

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it’s crazy, you can feel the difference even by lifting them

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I even used oversized m3 screws for the fan, m3x35 instead of m3x 25 for the 4010

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I don’t want to go to remove the rapido to check the weight, this was a quick and dirty -put numbers on what I felt- but I would be surprised if the rapido is much lighter than the nf crazy

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Rapido HF only seems to be around 43g

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unless the plastic + hsi + bolts + fan is less than 3 grams, it will beat also the rapido…. but would it work?

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will see

proud cliff
gentle garnet
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I told you

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I'm sure that two of your buddies here will place an immediate order once you say you like it

frail swallow
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...whatever it is. EDIT: OH! the bambu! yes!

gentle garnet
#

You're his third buddy then 🤣

frail swallow
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"That looks cool! Imma do it!"

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I swear, I'd be done... 🤣

gentle garnet
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meh I know you guys do this to increase your level in the server.

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šŸ˜†

frail swallow
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I was like level 30 in two months or some ridiculousness

stone valve
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as for the bambu hotend, only if nozzles are swappable and has a flow a lot better than the crazy

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so I can justify it to myself

proud cliff
proud cliff
proud cliff
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and yet I’m considering swapping the hotend to just see how it does.. doing the least productive thing I could do, as usual

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wow @rancid crown 22k and 700 is faast, then printer made it without skipping

stone valve
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I tried going to 40k but as soon as I raise speed above 200 skips a lot 😭

proud cliff
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22k and 800, the motors starts to be loud 😮

stone valve
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Btw how fast are you moving z?

proud cliff
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28k 800. I’ll stop there

stone valve
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Tried 75mm on z I'm surprised it works

proud cliff
stone valve
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Damn I'm jealous

proud cliff
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naaa, I forgot to copy the console output, and I already tuned all off šŸ˜®ā€šŸ’Ø

stone valve
#

I can't get mine moving like that without stupid skipping

#

Guess I'll have to order the new steppers

proud cliff
#

I might be wrong, but the printer got a lot more stable once I installed the enclosure on the frame. it’s not perfectly squared, but it’s sturdy. I can’t lift the thing, it must be at least 30kg. I need to weigh it

rancid crown
proud cliff
#

pretty productive half hour of coding python to use OpenSCAD, I am planning a bazel for the plexiglass, here is a screenshot of a top corner from the bottom (openScad has the ugliest rendering ever possible)

#

the code I used is very clean! I like it! ```python
import sys

from muscad import Volume, Cube, Part

class CornerBazel(Part):
def init(
self, height=2, edge_len=100, widht=40, glass_thickness=5, inlay_ratio=1 / 2
):
""" """
self.add_child(
Volume(width=edge_len, depth=edge_len, height=height)
.fillet_height(height / 2, front=True, back=True)
.fillet_depth(height / 2, top=True)
.fillet_width(height / 2, top=True)
)

    self.add_hole(
        Volume(width=edge_len - widht, depth=edge_len - widht, height=height)
        .fillet_height(height / 2, right=True, front=True)
        .align(bottom=self.bottom, left=self.left, back=self.back)
    )
    self.add_hole(
        Cube(
            edge_len - (widht * inlay_ratio),
            edge_len - (widht * inlay_ratio),
            glass_thickness,
        ).align(bottom=self.bottom, left=self.left, back=self.back)
    )

if name == "main":
corner = CornerBazel(
height=10, edge_len=100, widht=40, glass_thickness=5, inlay_ratio=1 / 2
)

print(corner)
proud cliff
#

I probably will find out after spending countless hours a major flaw in this cad designing technique, otherwise everyone would do this, right? it's so much more convenient than dragging and editing shapes into a canvas

#

just added some M3 bolts, it was as easy as to add additional holes python self.add_hole( Bolt.M3(8) .top_to_bottom() .align( center_x=self.center_x + width, top=self.top, center_y=self.center_y - width, ) )

frail swallow
proud cliff
#

added a bottom place, and rendered on top of each other in freecad (slightly better rendering, I asked for different colors but that got lost in translation apparently)

#

the issue I'm seeing is that the parts/object logic I implement in the code, doesn't get exported in freeCAD, I only have a bunch of primitive shapes, from freeCAD I could export a step file, and import it in fusion šŸ˜…

#

for instance, unless I add some sacrificial bridge or the like, I don't know how those counterbores are going to print... maybe it's a specific thing I can learn how to do in the "normal CAD"... or maybe I can also code it... let's see

frail swallow
#

Looks like this:

stone valve
#

or they moved to python?

stone valve
proud cliff
stone valve
#

(personally not a python fan but I take it over scad)

frail swallow
proud cliff
#

also I compulsively hit enter even when I shouldn’t, so I have to re-open the same menus over and over 😦

proud cliff
solar bridge
#

There is a plugin to do those in fusion. Dutch tried it, we felt it best to continue to do them manually.

stone valve
solar bridge
#

It added to many sketches and features, and wasn't easy to change after since each one was its own so of sketches and features

#

Project the inside and outside circles

#

Then draw 4 lines

#

2 across, and tangent to the center

#

Then 2 more inside the first two lines, also tangent to the center

#

Make the center circle construction

stone valve
#

same way I did them then 😁

solar bridge
#

Then extrude the proper regions 1 and 2 layers

stone valve
#

in a lot of different sketches and features

solar bridge
#

Optional step is to chamfer the inner circle at the end

stone valve
#

now that I think about it, the design I sent to jlcpcb had those features (SLS doesn't need them) 🤦

frail swallow
stone valve
#

@proud cliff how's the bambu hotend going? good flow?

proud cliff
stone valve
#

well I'd prefer JST-SM than XH

proud cliff
#

managed to understand where to declare the colors :D, frame (green), bottom and top bezel (blue and red and in between the slot for the plexiglass)

#

I only need to understand what size of magnets I have and embed them in the things

proud cliff
#

I need to define some parameters to compare the bambu with the rapido. First I need to tune it. SonI could go about to make some flow calibration round with the rapido and di the same with the bambu (does it have a name this thing!?). I am undecided if I need to install a chr-clone in both

#

I also need to run a resonance tests for both, maybe the weight change matter (I doubt)
and print a calibration cube with both, eventually the speed benchy

#

-meanwhile I still need to fiddle with stuff in the enclosure 😫-

proud cliff
#

just wired the bambu clone, not mounted yet, it heats pretty fast

proud cliff
#

to be honest the crimping of new connectors went smooth, but it’s definitely a critical point. the wires are just long enough, you can’t afford to lose any mm. the material of the sleeves is quite weird, the heating cartridge sleeve is some sort of wax tube, that slides in/out the wire. anyway. it seems I surprisingly didn’t screw it up the crimping, so I guess anyone can do it. but I’d suggest to just solder in an extension

mellow remnant
# proud cliff

newbie here... how do you do a speed test like that? custom Gcode?

mellow remnant
mellow remnant
stone valve
#

try 20k with 500mm/s

#

should be fun

#

just be ready to power off

mellow remnant
mellow remnant
#

not sure what that is though..

#

i'll figure it out šŸ™‚

stone valve
#

what speed

#

sounds like some rail vibration

mellow remnant
stone valve
#

10k mm/s?

mellow remnant
#

weird thing is... this was the command: TEST_SPEED ACCEL=5000 ITERATIONS=2

#

this was the output: TEST_SPEED: starting 2 iterations at speed 10000, accel 5000

stone valve
#

is that your speed on printer config?

#

sounds like too high

mellow remnant
mellow remnant
stone valve
#

printer wont hit 10k speed without crazy acceleration

mellow remnant
#

let me look it up.. just turned off the printer.

mellow remnant
stone valve
#

velocity is mm/s

mellow remnant
#

uhhh duhh

stone valve
#

acceleration mm/s²

mellow remnant
#

excussseee me

#

lemme check... think I have a setting set too high

#

[printer]
kinematics: corexy
max_velocity: 10000
max_accel: 8000
max_z_velocity: 5
max_z_accel: 100

stone valve
#

does look too high

mellow remnant
#

max_velocity: 10000 this one right

stone valve
#

yep

mellow remnant
#

whats the max you can get on a merc?

stone valve
#

realistically it won't reach that speed

#

well it should be tuned as well

#

ellis guide makes a reference to that

mellow remnant
#

aha... a new rabbit hole opens... lol

stone valve
#

I would start at something like 500

#

or lower

mellow remnant
#

sounds good.. thanks for pointing that out. and glad I did not destroy the printer lol

stone valve
#

IIRC ellis guide recomends to tune accel first then speed

mellow remnant
#

there thats better

stone valve
#

nah with 8k accel it just won't reach that speed

#

looking great

mellow remnant
stone valve
#

double check it please don't trust my memory

mellow remnant
#

no worries.. I will read that documentation!!!

#

learning something new every day .. thanks! šŸ˜„

#

still hearing that noise... strange.. do not hear it when I move the gantry on X and Y very fast

#

movement is more smooth though at 500

stone valve
#

it kinda reminds me the stealthchop noise but it's not as agressive

mellow remnant
#

rails are smooth and square to X

stone valve
#

oh disable it, you will get much better acceleration too

#

motors become a little noisier

mellow remnant
#

when I diable it the motor make a hissing noise that scares me

stone valve
#

it's fine

mellow remnant
#

you sure? I thought that thing was about to catch fire at some point with that hissing noise haha

#

oke lemme try

stone valve
#

it's normal

#

my z ones do it too

mellow remnant
#

oke good to know

stone valve
#

A B motors don't for some reason

mellow remnant
#

so much better šŸ˜„ thanks a million!

stone valve
#

no problem glad I could help

mellow remnant
#

video wont load though but the movement is smooth like butter... šŸ˜„

#

now off to bed!!!

stone valve
#

it does load here

#

not listening but looks better

mellow remnant
mellow remnant
proud cliff
mellow remnant
mellow remnant
proud cliff
#

ok, same as mine, not HB branded though, I’m jealous šŸ˜

mellow remnant
#

Nema 17 1.8 degrees 48mm body motor

mellow remnant
proud cliff
mellow remnant
proud cliff
#

it definitely need a pid tune, and I am not sure I hot-tighten it enough, but the nozzle position is almost the same as the rapido. Sexbolt touchdown happens slightly on the left, so I’d need to calibrate a little bit, with a 0.4 cht-clone nozzle, it managed to shoot 25 mm3/s (with the ā€œextrude 50mm and hear the skippingā€ method)

#

the mount calls for a ptfe +14.6mm, so with the sherpa mini I’ve cut a 38.8 mm ptfe tube

#

again, feeling the rapido and this , I estimate this have half the weight. I don’t particularly like the mount, but it’s very minimalistic and it does the job. the eva 3 mount seems more solid, but also a lot more plastic

proud cliff
#

I have bought random stuff, another skr pico (20€ discount on btt shop in ali, I couldn’t miss it) and a replacement for the thr, you never know. So the new pico will replace the skr mini in the el.bay, and stacked on the asus tb (same form factor as a pi). So I can also finalise this 6+ months building process

proud cliff
#

Once I rearrange the bay I will probably print some small wire slotted ducts to stuff and hide the wiring mess šŸ˜‚, and call it the day

#

I was already mentioned that I should print something for Christmas… I would hate to not have a fully functional printer by then šŸ˜

proud cliff
#

Ok, found something odd with the bambu clone. It's very fast to reach temperature around 255, but if I ask 275, it barely manages, I have some hard time printing of even pid tune with higer temperarue (the part cooling fan cool down the nozzle too much I suspect)

#

testing the watermark method šŸ˜…

frail swallow
#

I'm curious to see what you find.

proud cliff
#

no, most thing I find is bambu related, but the slope of the heating curves with and without fan are totaly different, I can see this as an issue (I had it before, when the duct is not perfectly setup for the nozzle)

#

hu, I changed the type to Generic 3950 and it seems to do better

#

this is a 40$ hotend, which seems to keep up with the rapido and such. I am still not sure if I'll replace the rapido with this, but it definitely looks promising. I miss the 1 hand nozzle change, but I like the weight difference

stone valve
#

no one hand change is a big no for me, especially on Christmas when I need to print some filaments that like to clog the .4 nozzle, have a .5 hardened but looking back should have gone with .6

proud cliff
#

particulary difficult to tighten since it has a 4mm bolt, and my sets of good keys stop at 6mm, but I agree, it's really a good help not be worried of the heating block

stone valve
#

it's off my list, the crazy spoiled me with the one hand swaps

proud cliff
#

why they have to provide pairs of wrench made of worse-than-cardboard material, that they are only good for damaging something

stone valve
#

I even printed a torque wrench

#

ah yes the sheet metal wrench

proud cliff
#

tbu the eva hotend is pretty easy to disassemble, if I wasn't that lazy I would take it out and hot tighten this while not mounted (much easier)

#

I keeps having huge temp and shutdown. I touched the heatsink and it wasn't colt, it actually was a bit loose,,, maybe that's the issue

#

I'll do few test, but if this keeps up I'm better off without heatsinks

#

Maybe I should apply themral paste

proud cliff
stone valve
#

mine has no heatsink and is not that hot I would say try without

proud cliff
#

yes, I’ll remove the heatsink next, the fan in the shroud will probably hit the back wall when probing the nozzle. so I probably wasted some money getting 3010 fans

#

the yellow one goes up steadily

#

I'm printing a guitar capo, I printed one yesterday with the rapido, just to see the difference

#

no specific tuning, I've left the PA values from the rapido (that were also very close to the default in Orca)

#

I had to pause because the temp was already 87C. It only went down when I cooldown the extruder

stone valve
#

ohhh

#

let me look at the schematic

proud cliff
stone valve
#

how hot does the heater mosfet get?

#

are you able to check?

#

its on the back

proud cliff
stone valve
#

from schematic looks very close to the rp2040

#

but on the backside

#

knowing that the rapido pulls a lot (not sure about the bambu)

proud cliff
#

ahh, I need to remove it from the mount than

stone valve
#

yeah might be hard to reach mounted

#

but if just heating up causes it to get hot

proud cliff
#

it should be around 50W only

#

maybe I should have gone for an ebb instead šŸ˜›

#

but as @gentle garnet mentioned, this boards are "consumeables"

frail swallow
proud cliff
#

print stopped again it went back to 85 after the pause 😩

#

it heat up even without heatsinks, let’s see if gets that hot again

proud cliff
#

nothing, the printer keeps disconnect after a while

#

I'm trying again to post the error message this time

stone valve
#

try to check that mosfet

proud cliff
#

I had an error like this "Missed scheduling of next digital out event"

proud cliff
stone valve
#

no

#

I mean

#

if you have the material to desolder and solder a new one

proud cliff
#

I do

#

but don't really want tbh šŸ˜„

stone valve
#

it's just an idea to debug it further

proud cliff
#

keeping the temp alone it's fine, I't all together that heat up the board

stone valve
#

it might be a bad mosfet that heats more than it should, might be the rp2040

proud cliff
#

bofore I've heat up at 275 an nothing else, the board was. stable around 60C for ~10 min, without increasing

stone valve
#

60 is where it has stabilized for me ( lower temps)

proud cliff
#

now I've got "MCU 'thr36' shutdown: Timer too close
This often indicates the host computer is overloaded"

stone valve
#

I do want to try heating bed to 110 and hotend to 300 but I'm waiting on the bed adjustment pieces, that managed to get delayed

proud cliff
#

there is an ebb42 available locally, I can fetch it tomorrow, maybe I can install it in diagonal šŸ¤”

#

the apace of the 36 screws is the same as the oppiste screews of the 42 boards, the only thing is if there is enough clearance on the bottom

stone valve
#

looks tight

frail swallow
#

FWIW: My EBB42 with heatsink and the shroud fan blowing is at 47C right now. That's 6C over ambient in the chamber.

proud cliff
#

Turtle mount is rised by 5mm

#

so it drops just right inso th mount

stone valve
#

do iiiiiiit

proud cliff
#

it seems the thr is actually bigger than the ebb42 šŸ˜‚

stone valve
#

šŸ’ø

proud cliff
#

could be worse

stone valve
#

20 here, 20 there

proud cliff
#

yep

frail swallow
#

It's like $40 here

stone valve
#

I ordered more magnets for my new ducts

#

"just" 5€

proud cliff
#

I can’t even finish a print now, mcu shutdown after ~30min

stone valve
#

it's getting worse?

proud cliff
#

or anywhere a connection getting loose

#

so step 1 is to try a new canbus board, I could try to disassemble and check all the connections with this one

#

doing nothing goes to 30C, so pretty normal

#

i’ll pick up the ebb42 tomorrow after work, it’s already arranged šŸ¤ž. Hopefully it’s not a scam

#

it started to act a bit since I changed the cable, I must have touched something I shouldn’t have

stone valve
#

those temps are still too high

proud cliff
#

I wonder if i could use it for something else. maybe I have a 1 motor canbus task that I can use

#

šŸ’”

#

a motor that opens and close the door šŸ˜›

proud cliff
#

woooops

#

cause or effect?

#

the sleeve of the + melted

#

awg22

#

the back looks fine, a part that thing, look like it grew a bit

frail swallow
stone valve
#

oh dear does not look good

proud cliff
#

the screw terminal is a goner for sure

proud cliff
#

if it’s just a bed terminal thing, I can replace it, maybe

#

jst-xh might be good for l/h but I doubt they are safe for +/-

#

3A

#

the rapido draws alone 4amps

stone valve
#

jst for power no

#

from schematic I had the impression that it was the mosfet location

#

but nothing there

#

is there anything on the other side of the board?

proud cliff
#

not really

#

ok, I’ve run some kapton tape where the terminal melted, and see if it was some loose connection that heat up

#

not sure though why I’m doing this

#

I don’t have another terminal to solder in, I should replace it instead, I know 😩

#

on the bright side, I was lucky, this could have gone much worse, like šŸ”„

#

I have some connectors, but they are huge, this is a tiny screw connector

#

4.2mm between pins

#

no, that’s external, I think it’s 3.3 pitch

proud cliff
#

@stone valve another 5€ in connectors

#

they should have made it like this, male female… if it’s the same pitch

proud cliff
#

not doing anything stupid with the thr36 right now. I’ll get a ebb42 tomorrow, and I will try to make that work šŸ˜“

frail swallow
#

EBB42 comes with nice, big Mini Fit Jr pins for crimping.

proud cliff
frail swallow
#

Just a scalled up MF3

#

They also give you ten pins and you only need 4

proud cliff
#

microfit, never, jst-sm a milion times

frail swallow
#

Tabs for insulation, tabs for electrical connection. Crimp both. šŸ™‚

proud cliff
#

and also the connector is included, right?

frail swallow
#

Yep, two in fact

proud cliff
#

hotend it MF?

frail swallow
#

screw terminal for hotend, unfortunately. I pigtail it with MF3

#

I've actually started adding MF3 pigtails to my thermistor, fan, and heater cartridge. I can disconnect the hotend without reaching around to look at the toolboard

proud cliff
#

I was thinking the same, I have a 9 pins jst sm, once I consolidate the setup I might do somthing like that

frail swallow
proud cliff
frail swallow
#

Might not want to use JST SM for the heater pigtail, though. SM doesn't do well with high heat + current

proud cliff
#

yes, the hotend might leave screw in

#

only mf3 kit around costs 55 euros for 460pieces

#

I've never put it in the priority list

frail swallow
#

just get a set of 2 pin ones

#

you don't need much more than 2 and 4 pin in most cases

proud cliff
#

this os from 2 to 5

frail swallow
#

And you really only need them for the hotend, right?

#

Amazon (here at least) often sells 10 packs of 2 or 4 pin MF3 for like $10

#

Then you could keep using JST SM for the rest

proud cliff
#

nonsense

#

why would I need 1800 pieces!

#

and why they don't make decent bundle, are they made up with gold those things?

stone valve
#

@proud cliff they're damn hard to find in small amounts without paying a kidney

proud cliff
stone valve
#

HSI and magnets are expensive though

proud cliff
#

I hope I’ll be ok for a while

#

though, my front door enclosure need around 60 šŸ˜…

stone valve
#

how much?

#

ordered 60 for 5€

#

still expensive but was next day delivery

frail swallow
proud cliff
#

they also came in a nice metal box šŸ˜…

nimble lion
frail swallow
proud cliff
#

hmm, I need 3 endstops pins, and I am a bit confused about this

#

@frail swallow do you have an ebb42? how many endstops can I get? are pc13-15 3 separate endstops I can use with a common ground?

solar bridge
#

You have to share the ground pin

#

It's dumb, but that's what happens when a design is copied

#

Thr36 is actually a unique canbus design

proud cliff
#

Also the i2c header can be used as pin, so I could have 3 endstop without crimping grounds together

solar bridge
#

to me the dupont pins do not exist

#

so you have to share the ground on the endstop block

stone valve
#

it's just dumb that sharing

frail swallow
proud cliff
#

those minifit thing connectors are huuge, I could even crimp it with a scissor… but I had to find out that the last pairs of wings do NOT need to be crimped šŸ˜…. luckily I immediately spotted the issue and I did it only on 1 wire

#

I crimped with the standard tool I use for jst. just need to be gentle not pressing too much

#

sweet it even works

#

now, the rest of the things to install and configure šŸ˜“

#

I was spooked by the micro/mini word. that’s not mini in my world

frail swallow
#

You should see their larger connectors. They're huge.

proud cliff
#

neighbours had a party, kid woke up and it was the end of my party… hopefully I’ll be able to connect everything this evening

proud cliff
#

@frail swallow how do I remove the minifit crimp without the removal tool? is it doable with tweezers? (I assumed the connector would pass through the heatshrink, it doesn’t)

#

I’ve seen someone using a ferrules instead of the removal tool, people are so smart

nimble lion
proud cliff
#

I paid well 20$ for the ebb, they should have included a 40$ tool, right?

frail swallow
proud cliff
#

looking it up

frail swallow
#

They usually include two connectors

#

Did they not?

proud cliff
#

will try later if the kid would ever go to sleep… apparently sleeping patter are very precious

stone valve
#

how old is he/she

proud cliff
#

actually almost 2 years šŸ˜…, time flies

frail swallow
#

Awww

proud cliff
#

by the way, I am astonished about the remarkably bad instructions on btt ebb github page to flash the board, They basically describe how to use scp, and don’t say anything what to do with the firmware šŸ˜’. I had to scroll around various sources before finding something I felt reasonably simple: compile klipper; connect usb; press boot buttons combo; dfu utils to flash from the sbc (the usb keystone is a life saver more and more)

#

I need to test the fans and the hotend, the switches are all sorted. I only need to remove the connector to add some heatshrink around the infill of this can cable, and zip tight everything

#

hopefully 2.1.1 will be able to print again soon

gentle garnet
proud cliff
#

second pico is on the way

gentle garnet
#

So, break it down to me - are you in some race to have as many boards in this machine?

proud cliff
#

I am merely phasing out the skr mimis for the picos

gentle garnet
#

Take it from someone who's been there - don't. Builds should contain two boards, and two boards only. A manta (or equivalent mainboard with an integrated SBC) and a CAN toolhead board. Anything else is a pure waste of time.

frail swallow
proud cliff
#

O see the complexity scale up, the manta-bundle + can is very elegant and streamlined

frail swallow
#

Just the power distribution alone is a lot easier

gentle garnet
#

Because of simplicity. Because it makes wiring easier, and saves the trouble of needing extra pieces to get what is needed for the machine to work. Consider such a mainboard as a 3-in-1 - mainboard, sbc, 5v buck converter. Now imagine how much wiring you save.
All my newer builds (2nd mercury, tiny-t, pandora's box, and soon f-zero) use this setup, and trust me, I'm not looking back at the most convoluted Mercury in existence (my first build).

proud cliff
frail swallow
gentle garnet
proud cliff
gentle garnet
frail swallow
proud cliff
gentle garnet
#

That's ok. This is purely my opinion. I know some cats like to make things more difficult then things should be (heck, I've been there!)

stone valve
#

on multiple boards, I'm running 3, 2 picos 1 thr

gentle garnet
#

Yes, I'm looking at you Mr. Docker container! šŸ˜†

stone valve
#

hey it's simple after its setup 🤣

proud cliff
stone valve
#

also Mr. Engineer Docker Container! I had to study this shit šŸ˜†

gentle garnet
gentle garnet
stone valve
#

a side note on docker, it actually makes my life easy since I have a home server with a lot of stuff no extra hardware, might ditch it if I ever get a pi dedicated to the printer

proud cliff
#

but I can’t ditch everything now, it has to be finished

gentle garnet
gentle garnet
# stone valve ewwww Windows

Yeah, was also a RedHat 4.0 user in '96, back when you actually needed to BUY the CD because broadband didn't exist

proud cliff
#

let’s get to try and remove some minifit crimps from the case šŸ˜“

stone valve
#

@gentle garnet I'm not even going to mention the distro I'm running

proud cliff
gentle garnet
#

šŸ˜†

stone valve
#

wait wasn't it extinct?

gentle garnet
#

Of course it is.

proud cliff
#

mandrivia is now?

gentle garnet
#

...the best OS I've used? (except for macOS, of course)

#

IBM OS/2 Warp 3.0!

stone valve
#

ewww macos

gentle garnet
proud cliff
# stone valve ewww macos

You are underestimating it.. I moved from Gentoo to macOS, because I didn’t felt the dual boot was practical anymore… I didn’t struggled that much

stone valve
#

the board guy is @proud cliff

#

I can't use mac without feeling insulted by the system, last time I played with it I wanted to resize a partition, the system would say there was no space, boot linux fdisk and there it was a lot of free space

#

got pissed at it never touched it again

#

penguin land is more fun

proud cliff
#

I am still fond of useless-complexity, eg when my students came with a presentations made in beamer, it warms my hart, but they probably sucks šŸ˜‚

stone valve
#

but we're getting sidetracked and invading @proud cliff log 🤐

proud cliff
#

that’s never happens

gentle garnet
stone valve
#

want to talk about useless complexity? I once learned about Java reflection, 1 fun year...

stone valve
gentle garnet
#

That's ok, again... Maybe, one day you'll get over it 🤣

stone valve
#

but like you said I'm happy with it so I'll keep going until I'm not hapoy

#

I won't say never, but unlikely, I'm too stubborn

gentle garnet
#

Things change... I'm feeling fine saying that because I've been there, done that, then made my mind... On lots of aspects šŸ™‚

stone valve
#

I changed my mind on a lot of things as well, I'm a little ashamed to say this but I used to be all windows fan šŸ˜…

proud cliff
#

2.1.1 it’s up and running again

#

no can network issues whatsoever, even the occasional error during homing/z_tilt

#

I had to use the spare minifit connector/crimps, as I mangled the pins trying to remove them from the case. I decided just to start over šŸ¤¦ā€ā™‚ļø and remove the connectors another time

#

but I like minifit, micro fit can’t be smaller than jst, so I’ll look into cheap kits/offers

proud cliff
#

@gentle garnet , sorry for bothering you, but with the new canbus, ebb42, I had some horrible stringing and the thermistor at cold nozzle reads 7C, while with the thr36 print quality was acceptable and the temp reading was ok also at room temperature… Fo I have to remove some jumper in the ebb? I don’t have any fancy chip in the boards (no max31865) but I have seen a pt1000 jumper šŸ¤”

gentle garnet
#

No worries buddy šŸ˜€
You actually use a PT1000 RTD on your hotend?

#

If you do, set the jumper and add pullup_resistor: 2200 to your [extruder] section
That jumper adds a 4.12K resistor in parallel to the default 4.7k pullup resistor.

proud cliff
gentle garnet
#

It most definitely is not

proud cliff
#

I tried removing the jumper and the temperature readout got normal. I’m so dumb, I probably printed ASA at 300C, no wonder it got stringing

gentle garnet
#

Did you have the pullup_resistor defined in klipper?

proud cliff
#

huu, and the print also left a mark on the bed, so it must have been really really hot šŸ¤¦ā€ā™‚ļø

gentle garnet
#

Then you definitely had the temperature measurement way off 😁

proud cliff
gentle garnet
#

If you don't set the jumper - don't. Klipper defaults this entry to a value of 4700, which correlates with the 4.7kohm pullup resistor on the board.

#

...also you don't need to set that jumper unless you're using a temperature probe with smaller resistance (such as the PT1000).

#

On a sidenote, I wish I was able to shove a PT1000 into the hole in the hotend, but it seems to accept only their own thermistors, even other glass bead thermistors can't fit (I don't feel like modifying it)

gentle garnet
#

That hole is 1.4mm diameter and very close to the edge of the heat block, I don't have means to enlarge it

proud cliff
#

with the pt1000 jumper on (top) and without (bottom) šŸ˜…

noble yacht
#

I didn’t put the text lol but triangle labs released this

proud cliff
noble yacht
proud cliff
#

with this one could use it on a vzbot nount as is, if it’s as light as the original hotend, the gantry would fly

proud cliff
noble yacht
#

I have come to the realisation that my printer will probably never be ā€œfinishedā€. It will just be constant state of beta of all my mods lol

frail swallow
gentle garnet
gentle garnet
noble yacht
gentle garnet
#

I see - I only opened the link to the bimetal throat. Still looks like a peculiar endeavor, and I'm not sure of the benefit it'll bring, apart for the use of a common thermistor cartridge.

noble yacht
gentle garnet
#

Well it has to be slightly larger, though probably not a concern in terms of weight.
However, the bambu hotend (and clones') embeds the tiny bead thermistor within the heatblock, whereas in this TL heatblock the thermistor is in the opposite side. Again not much of a concern, but one can expect a slightly lower accurate temperature reading.
Bottom line - for anyone who doesn't think of melting plastic above 290c - the clone is a proper solution. If one wants to melt plastic at temperatures above 300c, this definitely is not the product (and possibly not the correct printer/platform either).

proud cliff
gentle garnet
#

I've not seen ringing in years... And let's agree your case is more favorable than mine.
Now, if you consider MVF, that will ultimately have a much higher impact on the actual print time than being able to move faster. A hotend capable of 30mm^3 will max out before reaching 400mm/s print speed (at 0.4/0.2), this is way lower than what your machine is capable of even today!

solar bridge
#

Quite a few are copying that heater element setup already

#

The new rapido uses it

#

The new dremel printer that is being developed uses it

gentle garnet
#

It's efficient, it's light and to top it up - it's safer. It won't melt heater blocks, unlike heater cartridges. Even 40W cartridge can potentially melt an aluminum block, given enough time, broken thermistor and broken firmware

proud cliff
#

working on the door, I think I am ready to actually measure what I need, the script generates top/bottom bezel (in the middles there is the glass), as well as a frame to attach to the enclosure. it's fully parametric, to the extent that if the bottom bezel is deeper than the magnets used, it will generate som filler in the top part

#

I don't know what the optimal thickness of plastic material between 2 magnets. I've set the default param to be 0.5mm (so the total thickness would be 1mm)

proud cliff
gentle garnet
proud cliff
#

šŸ˜› honestly, I rarely max out the 20

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just for the stupid speed benchy testosterone-driven competition that I'd get a super hotend

gentle garnet
#

There are a few who do, but most feel they need more better.
Personally, I’m off the fixation-on-numbers bandwagon

proud cliff
#

look a the annex K3, they use some "standard" HF hotend, and it's the faster printer I've even seen

gentle garnet
#

Honest question - what would you do with it if you had one?

stone valve
gentle garnet
#

Sensible…

stone valve
#

I don't lie myself anymore

gentle garnet
#

Me neither. That’s why I have no problem admitting that I keep building 3D printers as a collection, and not for any other purpose.

proud cliff
stone valve
#

very true

#

outside the 3D Prinnting community nobody cares

gentle garnet
proud cliff
gentle garnet
#

Lol

stone valve
#

just the description "big fat"

gentle garnet
#

It going to lie, it does raise an interest but the next question I get is why, and the next question is how much money I make out of this.
OBVIOUSLY… I don’t have a proper answer to either. šŸ˜† just because doesn’t work in my circles, and saying that I’m earning nothing from it makes it even worse

stone valve
#

they just think you're wasting money

gentle garnet
#

Ok so the worst people are the fakers. They appear to show interest at first so you think you found someone you’re going to get on board, but then you realize they only do it because they are polite šŸ˜†

stone valve
#

man that sucks

#

they get you all excited about it

#

but then nope

gentle garnet
#

Right???

#

It’s like being 16 all over again and being turned down by someone šŸ¤£šŸ˜†šŸ˜

stone valve
#

🤣

proud cliff
#

in the local marketplace… I’m talking about

gentle garnet
#

People ask me how come I don't sell the ones I don't use. Simply because I feel I can't (won't) sell any of my machines because I invest much more than money on them.

stone valve
#

I successfully sold the original ender, just packaged it today

#

but its a different thing

#

the merc hell no

gentle garnet
#

Even that I can't do. First - can't justify investing the time to build it from scratch. Second - it's impossible for me to build a lousy printer, so I'll have to invest some money on upgrades to begin with. Third - after investing time and money I won't be able to sell it and I'll have to keep it. So... I keep it - safe, in the parts bin.

proud cliff
#

so the HT3.96 is too big

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I don’t think it will go through

stone valve
#

sadly no

#

I might have some compatible connnectors now that I think about it

proud cliff
#

maybe 3.81 connectors šŸ˜‚. why they have to make such tiny difference

#

I can’t judge a 0.1mm difference by eyeballing

proud cliff
#

so magnet size was nailed, I had to press hard, so it’s a tight fit

#

also the magnet placement in the various pieces is spot on, those are 2 pieces hold together by 4 magnets (I had some issues in the test print as you can see)

#

talking about drying filament my asa went all hissing and vaping

proud cliff
#

I should dry the filament more often, 6h in the filament dryer (the not perfect, but better than nothing), from 60% to 17% RH. the new print came out perfectly

frail swallow
#

I need to bust out my dryer

proud cliff
#

I had some second thought about the door frame, it holds together because it clamps on the glass, but maybe I should also bind the neighbours pieces... I code a puzzle jig, it would look funny šŸ˜‚

stone valve
#

oh dear

#

why do you must make your life harder

frail swallow
#

Make a different pattern for joint, so they only fit in one order. LOL

proud cliff
proud cliff
proud cliff
#

it works!

#

but 1) I still have issues with the filament and 2) I have to rethink the counterbore helper tricks and maybe reduce the fillets, those 2 things together (in the corner) didn’t play well

proud cliff
#

@frail swallow you know better about design, do you think the artefact I get all around the fillet it's because the holes are interfering at the base of the overhang, or it's just some printing setting I should adjust?

#

or the overhang was too steep, maybe

stone valve
#

seems like a overhang issue

#

higher cooling on the overhangs might help

#

how steep is that angle

proud cliff
#

hmm, I've reduce it already, let me see how it was before

#

it doesn't look that extreme to me

#

but it will print in mid air close to the holes

#

So I hope by reducing like this would help

#

also I was lazy an I sent it without fix for the counterbore, it works, not nice but it does it

stone valve
#

a lot better

frail swallow
#

If it touches the build plate: use a chamfer

stone valve
#

fillet works as long as its not too extreme

frail swallow
#

Fussing with the counterbore will help, too

frail swallow
#

To keep the overhang from getting to far out, basically, so a chamfer is just always a safe choice

proud cliff
#

hmm, haven't managed to make the chmafer attr to work... maybe I'll have a look at it

#

ok, it wasn't that hard, I can see with a chamfer is less busy when it meet the vertical fillets

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and it seems safe to print, true, thanks @frail swallow . It's fancier with the fillet, but if it doesn't prints nicely its not so useful 😜

solar bridge
#

Fillets facing the bottom never print nice

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Unless they are small, like 1mm

proud cliff
frail swallow
#

no wonder, lol

#

I can't sense scale from the screenshots, so I didn't know

proud cliff
frail swallow
#

Okay, gotta run errands. Good luck today.

solar bridge
#

Also fillet then corner than apply the chamfer

stone valve
#

I have successfully printed 2mm but I never create parts with big fillets

proud cliff
#

I mean, it could have worked if I was printing it the other way around

solar bridge
#

Yup

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But doesn't work when it is an overhang

proud cliff
#

ok, defeat, I'll try later. So adding anything around a hole with the python API is cumbersome, because they are defined as unfillable holes. I've exported the step, but can add anything around the counterbore in the correct way šŸ˜‚

frail swallow
#

Or, put differently, would it help if I added them for you?

proud cliff
frail swallow
#

How to define the lines, step by step

proud cliff
#

I think I know the theory, but I’m lacking the skills in fusion or other cad tools to understand/find the right tool šŸ˜…

stone valve
#

if you're using that python lib it might be very doable to write a function for it

frail swallow
stone valve
#

I might be able to help with that (even though I hate python)

frail swallow
#

I have to ask...why do you hate Python?

stone valve
#

indentation is what defines if something is inside a scope

#

I like my brackets

#

write without worrying about formatting IDE does it

frail swallow
#

I'm giggling. I thought you'd say something about the global interlock.

stone valve
#

and the fact that it calls none to null

#

and the correct way to compare to null is " variable is none" not "variable == null"

proud cliff
#

It’s easy to start, but than there are a milion details šŸ˜…

stone valve
#

I like the whole openscad approach as in doing it as code but for CAD I'm too visual

proud cliff
#

but R is not a language, so…

frail swallow
proud cliff
#

the code, I love black, it removes all the waste of time thinking about how to indent and format nicely stuff

stone valve
#

that's my complaint

#

(sorry Java has given me some habits)

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same with Kotlin

proud cliff
#

I simply hate Java, it’s so convoluted. I like python because you just start in 30min you have an half backed proof of concept, it might not be the perfect tool for everything, but you can do everything

frail swallow
#

I like Python for the same reason

proud cliff
stone valve
#

java whatever.java

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yes still needs a class and the good old public static void main....

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IIRC also has a REPL

proud cliff
#

hahaha, there is no way to contain the memory consumption of java programs sent to the cluster pbs queue, eg you want to only use 8gb, and instead it takes all 256Gb of the node… the only way would be to have docker and limit the memory in the docker runtime, but the cluster doesn’t support docker.. šŸ˜“šŸ¤¬šŸ˜…

stone valve
#

-Xmx and Xms

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just force it to

proud cliff
#

so every time there is a tool running java there is the danger of it hijacking the node, and kill every other job

proud cliff
stone valve
#

has to work I have limited memory consumption even in giant kubernetes clusters

proud cliff
stone valve
#

there's another flag for another piece of memory that's virtually unlimited

stone valve
#

permgen or metaspace depending on version

proud cliff
#

It would save some money.. it isn’t cheap to rent a full 256Gb node just because java doesn’t care about other programs

stone valve
#

feel free to DM me about that as long as you can control java arguments it can be done

proud cliff
#

A lot of todos, I need to design a mount for the camera pcb, I feel I like a view 45 degrees angled down, from the top-right of the enclosure, however I like how I can see the nozzle in the current location (front bar)

#

but the camera there is just awkward for closing the door

stone valve
#

@proud cliff hows the heating on the new toolboard

proud cliff
proud cliff
#

ahhh

proud cliff
#

it was definitely either the terminal or something in the pcb

#

the stm32 runs cooler than rp2040, apparently

proud cliff
#

thanks @frail swallow , the counterbore printed perfectly, and also the chamfer worked out very nicely

#

I had issues on my top layer, but we are not going to see that too much šŸ˜

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also the 🧩 thing, they click perfectly within each other, now I only need to make also the straight pieces, prints some more in different colors, cut the panel and assemble the door

#

and close the backpack

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and care the wiring

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and make the camera mount

#

šŸ¤¦ā€ā™‚ļø. I’ll never finish

frail swallow