#Outback STKHOUZ

1 messages · Page 2 of 1

quaint flower
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What's your insta?
Or is that illegal to share here

sour quail
quaint flower
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Hell yea I'm following now

fierce quail
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Are they known for that happening? Or did something else cause it

zinc kraken
quaint flower
zinc kraken
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I drove a Jimny when I went to Iceland. 2 door 5 speed manual 4x4, cargo model

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Soooo uncomfortable

zinc kraken
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okay so replaced the CV axles with some Cardone spares yesterday and then went on a roadtrip today including a short offroad section. everything works fine again

narrow shadow
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:0 reservoir in the engine bay

zinc kraken
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It gets warm sometimes

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gotta go fast

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Another Gambler, another successful trip without any major issues

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OG Gambler 500 dude decided to hold a Gambler down south. They wanted to do Primm NV but insurance requirements were unobtainable so his buddy said to throw it at his compound near Johnson Valley

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So they called it King of the Gamblers, aka The Hambler 500

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Which is convenient because it's 20 minutes from my parents. As a group we filled four shipping container sized trash bins full of trash and recovered 19 abandoned vehicles

tacit oar
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Holy shit thats a lot of trash

zinc kraken
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Yep. Last night some guys rolled up to the dumpster before we did so we helped unload their rigs

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One dude had a whole ass giant square jacuzzi

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We got it into the opening of the dumpster upside down on top of the trash pile but needed to move it further in so nobody dies, so we looped a strap around the edge and I climbed on top of the mountain of trash and hooked up a winch cable tossed over from the opposite side

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Worked great

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They also helped unload my rig, which had a shot up smoker and woodburning stove on the roof basket

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And the B Team van which I hung out with all day picking up trash. Me and the driver got a shot up refrigerator onto the roof of his lifted Astrovan by ourselves

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And it had more room so he loaded a bunch of tires and other trash/panels

narrow shadow
narrow shadow
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also astro vans are sweet

zinc kraken
narrow shadow
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ah yeah

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wack

zinc kraken
narrow shadow
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Dang that looks really fun

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wish there was stuff like that around east coast

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could take the OBS or the sidekick

zinc kraken
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Apparently there were a bunch of other famous people there

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idk I just like cars and pick up trash

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I met Justin and Zach from Donut. They were there for fun, no film crews

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Ken Blocks son Mika was there, and a bunch of other cool dudes

narrow shadow
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Oh snap

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that's super cool

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I totally get just being there for the vibes

narrow shadow
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dont have insta :(

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guess I've gotta go to the west coast to have fun

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question is do i do an overland build on the subaru or the suzuki

zinc kraken
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What suzuki

narrow shadow
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97 sidekick sport 4dr

narrow shadow
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needs new lockers

zinc kraken
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Subaru @narrow shadow

narrow shadow
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subaru

zinc kraken
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Found out who the event venue host was and why his place was so nice. It's the home of the guy who started King of the Hammers

narrow shadow
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Oh wow lol

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that's wild

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there's really nothing cool off-roading wise over here

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should be more set for offroading with my tire setup now though lol. skidplate is a must tho

zinc kraken
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Apparently I also met Fred Williams from Dirt Every Day

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He let me lay pipe in the rear
of his Bronco pickup 😏

sour quail
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you're famous now

zinc kraken
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Oh yeah and Subaru USA posted one of my pics of my car on their Instagram account 😎

tacit oar
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Yea and fb lol

zinc kraken
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completely revamped my power station setup

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Built out a 100Ah LiFePO4 battery with accessories, connectors, etc. and changed the 1200w inverter to be run off the new battery instead of the alternator. The new battery is charged by a 40A DC-DC charge controller with MPPT solar inputs as well

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It can also be slow charged at 1A 120V

narrow shadow
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why is the video like 15 fps

zinc kraken
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low light and chinesium phone

zinc kraken
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UPDATE: the awning brackets worked fine and there's no bending or any issues whatsoever after a couple months and two Gamblers

zinc kraken
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today i ordered catalytic converters for my car. they're NLA/discontinued and none of the dealers near me have any, so i'm having some shipped from NY which should be the cheapest if the shipping estimate is accurate

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there goes ~$2600 but now i don't have to worry about trying to find good catalytic converters that California won't screw me over for having

zinc kraken
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Earlier, I removed the basket and awning and aero bars. Going to be doing long trips and would rather have the MPG

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When it warms up and some Gamblers are gonna happen, I'll throw the basket and awning back on

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Oh I forgot to mention. A month or so ago I installed some metal cargo rings inside the car where the rear seat mounting bolts used to go. It fixed most of my issues when trying to strap down the fridge, Rinsekit Pro, and kitchen box (among other things). I really like how modular the car is now. The load-out changes weekly based on my plans and I never have too little room inside

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ALSO

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I got a couple keys cut that had been sitting for a bit. A newer AIO key, and a chinesium flip key. Both programmed successfully, but the AIO key was bulkier and the Unlock function was mapped to the Trunk Release button, so that kinda sucks. The flip key so far is awesome and I attached my DIY EZ30D headgasket keychain to it using a small loop of paracord I fused together, so it doesn't rattle/jingle.

zinc kraken
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yesterday i did a costco run, reset the car interior and mostly finished prepping it for a big roadtrip in the next few days. did an oil change and general inspection, relocated one of the rear central air inflation valves to a more accessible location, and noted the newer ASA 3D printed coilover reservoir brackets didn't hold up well at all compared to the PETG ones. so i redesigned it to have slightly thicker walls where it broke, and am 3D printing them with some different settings for better strength and using PETG since it seems to be less brittle than ASA and more resilient to vibration/bending

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it's about 2x the thickness where the mounting bolt applies clamping force, and 1.5x as thick for the walls in that area

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the breakage would occur at the corners between the walls and the mounting face

limpid grotto
zinc kraken
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Good luck.

zinc kraken
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Oh.

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Just saw the edit

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Wait someone is selling EZ30D headgasket keychains? @limpid grotto

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I drew that thing up in Illustrator and turned it into a model and printed it myself

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I didn't see anyone selling them

zinc kraken
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Raced over to the Bonneville Salt Flats and made it minutes after sunset, only to find it full of puddles of standing water that I didn't want to drive through because it's salt water and also very illegal

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Then the next day, raced across The Pony Express trail over to the Dugway Geode Beds and back after mining a bucket full of geodes and fragments

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Also @quaint flower don't side load the Schrader valves

quaint flower
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Oh damn

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Good to know

zinc kraken
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Used my Rinsekit Pro to wash off a bunch of geode fragments, and found some good ones that would have just been discarded because they didn't look like much when filled with mud/sand

narrow shadow
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my great uncle was a geologist in norway

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rock man we called him

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(we did not call him that)

zinc kraken
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He would probably be horrified if he saw how I was digging them out

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4lb sledge, pry bars with strike caps, and a curved mechanics hand pick

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The spot I was digging in was a sideways tunnel with a massive overhang that went over my entire body

zinc kraken
limpid grotto
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understandable

zinc kraken
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so i needed to get warranty parts again for my OVS 4 tire hard mounted inflation system
i went to connect a push fit air chuck jumper hose to the schrader valve in the wheel well and the mf schrader valve threads snapped and let the valve come out
contacted OVS support, they're sending me two replacement schrader valves under warranty even though i only broke one
OVS customer support is some of the best i've ever had tbh

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@quaint flower , update on the 4 tire inflation kit

quaint flower
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Ah amazing

zinc kraken
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i'm also placing a pre-order for an extra quick release chuck for the jumper hoses, in case one goes bad in the field and i want to replace it easily

quaint flower
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I have not been able to work on the forester Bcs my garage bays are full rn and I'm not working outside at -1 C

zinc kraken
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understandable

quaint flower
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I have 2 imprezas inside and an citroen c1
One of my imprezas is getting all the cool rally parts installed I ordered for it
The other is my old track car that doesn't move

The c1 is a cliënts car and wil lbe done after the weekend so maybe then I'll start on the install

zinc kraken
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my best advice is keep the schrader valve mounting material as thin and rigid as possible, and put them somewhere where you will have A LOT of clearance to install and remove the quick-connect without any side loading

zinc kraken
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i had some clunking noises after doing the Pony Express trail to the Dugway Geode Beds and back. i got home and finally took a look, and i'm pretty sure it was just a very loose coilover lock ring

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the Pony Express nowadays, is ~50 miles of mostly extremely hard packed dirt/gravel washboard and washouts, each way to the dugway geode beds

quaint flower
zinc kraken
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i'm not familiar enough with foresters. on my BH i found a few places in the sheet metal that had holes and were out of the way of the tires

quaint flower
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In front or behind the wheel?

zinc kraken
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in the fronts on mine, i was able to shove them through a hole in the subframe in front of the tire. in the rear i found a place behind the tire on one side, and behind and above on the other side

zinc kraken
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replacement valve arrived. just one though. guess they decided against sending two at some point in the process

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did some work to the car lubing the spherical bearings, replaced the loose spring bolts that were allowing the exhaust to rattle with some regular bolts that clamped it tight, and tightened the front coilover lock ring even more (the one that got loose in utah). also made some changes to the schrader valve mounts to remove unnecessary washers and allow more of the valve to protrude from the mounting surface (to make it easier to clip on the jumper hoses)

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something in the rear passenger side is still squeaking, i suspect it's the coilover shaft (maybe it needs lube?) or the polyurethane trailing arm bushing needs grease

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on my trip to Utah for New Years, i had to stop at a Costco once i got to the outskirts of the SLC region and get the tires rebalanced. i had just made it in time to be the last customer of the day at the tire center. on the way to Utah i had noticed a vibration getting worse and worse from the front end which got worse with speed, but changing the throttle position didn't affect it (it was MPH based not load-based) so i made an educated guess that maybe some of the ancient stick-on wheel weights had fallen off, and/or the tires were worn enough to justify rebalancing (they definitely were)

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the speed limits out there on the interstates are 80 MPH / 128 KMH

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so the vibration was very noticeable close to and at the speed limit

zinc kraken
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JFC

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i placed an order for an OEM set of cats for my car back in mid-early december, haven't seen or heard anything since the order confirmation email

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checked for a status update online on the order, no status whatsoever. called the dealer. they said one of the cats is NLA and OOS. but their website and others said it was in stock

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so i said ok fine remove that one from the order and send the rest of the order

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but now i had to locate the other, more expensive cat from another dealer

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i called another dealer who showed online that it was in stock, it wasn't. same story

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NLA/OOS

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so i asked if they could do an inventory check for other dealers

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"nothing within 1000 miles" (this included all the other dealers that showed it was available online)

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so i asked "can you expand that to more than 1000 miles"

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they said "it's showing one in idaho"

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so i get that dealers info and i called them. they confirmed it is in stock and that theoretically they could ship it.... waiting on a quote now

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JFC

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~$2100 USD shipped for that one cat

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however.... if they have it.... it's THE VERY LAST NEW OEM BH H6 CAT IN THE ENTIRE USA

zinc kraken
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they did indeed have it

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i went ahead and bought it. it's literally the last one in the entire USA

tacit oar
zinc kraken
tacit oar
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Yeah its a last month or so thing

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People complaining part is 300 when its 170 on the online store

zinc kraken
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i also ordered some probably shitty aftermarket "OEM fitment" cats from eBay in Canada, shipping to my buddy in Arizona, because California doesn't want aftermarket cats to be allowed in their state even if they pass the sniff tests without the manufactuer spending a shit ton of money to the state for the whole certification process

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figure i will just use those until it's time to get the emissions checks once every 2 years. then it's unbolt the old ones and bolt on the OEM ones

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the aftermarket ones i should be able to have an exhaust shop modify, or DIY if i actually start using my welder, to tuck it up closer to the body

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plus i won't feel terrible if they get smashed while offroading

zinc kraken
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hunting down a squeak in the rear passenger side suspension, most likely one of the two poly bushings, or the spherical bearing for the top strut mount since that's the only one i haven't been able to spray some PTFE lube on

zinc kraken
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greased most of the poly bushings, squeak is still there. ugh. only thing left to do is drop the main huge cast iron trailing arm and re-grease every part of it thoroughly and hope that fixes it. it's a huge pain to drop/reinstall it as it requires ratchet straps going sideways to another vehicle and the front underside of my car, along with a floor jack to raise the arm

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i think i'll keep looking for other possible sources of the squeak/quiet other things that are loose

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could be something loose inside the trunk, or a loose brake line bracket

zinc kraken
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greased the last poly bushings before the last offroad outing, squeak is pretty much gone as far as i care

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car did alright, it's not amazing but nothing broke. got some videos/pics i need to process

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i re-did the hold-down for my fluid bin using another one of these https://niteize.com/camjamr-cord-tightener

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i also use them to hold down my fridge and rinsekit

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the rope is easily separated from the clip mechanism so it can be threaded through small loops in objects, and it stays tight over time once tensioned

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i also adjusted the spare tire hold down Y shaped ratchet strap setup i got from pnwautocar's wrecked BP to hold the tire better (and not interfere with the lightweight folding bed/table) by moving one of the hooks to a relatively new metal cargo tiedown loop i installed in late december

zinc kraken
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another offroad trip without anything major breaking. visited Hammertown at King of the Hammers with a few IG-famous Subaru people i know - did some offroading through whoops on the way there and on the way back to avoid some of the traffic, then hit up Cleghorn OHV trail a couple days later. here's part of a highlight reel @subuggy_xv made featuring my car

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did get stuck going up one obstacle due to lack of power to the rear wheels, open front diff, and bad departure angle. i think if i carried more momentum it would have worked, but that increased the risk for damaging something in the front end and i didn't want to risk it

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the spot in question:

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that was the second attempt ^

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this was the result of the first attempt

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different line choice with more momentum would have worked if i wanted to give it another go. but further up there's a risk of smashing the drivers side of the vehicle

limpid grotto
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gonna sound stupid, but do you have spacers on top of your coilovers?

zinc kraken
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Since I already have coilovers designed for +4"

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For 4" you would need at minimum 2" subframe spacers and everything that goes with that. Trans/driveshaft spacers, LCA spacers, trailing arm spacers, steering knuckle extension, extended pitch stop, extended rad hoses, shave the rad fan motor supports, relocate the engine grounds and other things in the engine bay

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And reroute the exhaust at the rear subframe

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It's a lot of money and BS for that extra 2" of height which is why most people don't do it

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If you want to get an idea how the GR Lites are, hit up praseodymiumtwins or whatever her IG name is. She has a black Baja and it's on the GR Lites

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She's pretty happy with them. Early customers of GR Lites absolutely destroyed theirs but hers are newer I think and holding up for the softroading she does

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Hope that helps @limpid grotto

limpid grotto
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do you have any undercarriage shots? really curious now. did you do all that without like instruction and just kind of winged it?

zinc kraken
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i started with a kit from SubieLiftOz and winged it because the instructions were wrong/missing info and not all of the pieces were included

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i updated the guide (because Matt sent me a .docx instead of a .pdf) and sent it back to them

zinc kraken
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it's just a bunch of solid aluminum blocks or fabricated steel spacers between things that mount to the unibody, and the unibody

zinc kraken
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Swapped rear diff cross brace yesterday on the Subaru. Old one was a bit fucked. Guess I hit a large rock a little too hard. Oopsie, I'm an Asparagus

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New one is from a 15-19 Legacy and cast aluminum with different style bushings

pseudo depot
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This is something I've always wanted to do mostly to prove a family friend wrong but also so I can go off road

zinc kraken
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just got back from a Mojave Road trip. was scouting/navigating for 9 vehicles behind me. normal speeds of 25-45 MPH and lots of waiting for people to catch up. nothing catastrophic broke on my car, but i suspect something did break in the suspension on the left side since when there's hard hits there's a metallic pop noise from somewhere (left rear?) but need to crawl underneath and test, then empty the car to see if it's just something clunking in the interior. the group camping trip was for a friends 40th bday and i was the most familiar with the trail, so i was navigator for the group. the rest of the group was full size trucks and body on frame SUVs. a lot of the guys liked the subaru and were impressed by what it could do

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this was my 4th trip across the mojave road, 3rd with this car

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one of the dudes was running an f250 with non-reservoir and what looked like 30-40mm shocks. i started checking shock temps on some of the vehicles midway through day 1 and checked all vehicles day 2. the f250 fronts were COOKING. on the second day after a run down some washboard, they were up to 300-350 fahrenheit when i stopped to let the group catch up and cool down the suspension

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the FLIR cam in my phone helped a lot in that regard. unfortunately a Suburban in the group melted/blew out a front Bilstein 5100 or similar on the second day but it wasn't the end of the world

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temps on my coilovers were fine. they got a little warm (200 or so) but well within operating range

zinc kraken
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f250 guy sent us a pic a week later of a completely melted dust boot and color-changed shaft and some reservoir kings going in

zinc kraken
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Also started installing an easier/sturdier hatch release pull handle. More on that Soon™️

zinc kraken
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hatch release pull handle video. show's how it works. The previous setup was a length of paracord which had to be pulled straight down, but that setup was extremely difficult to actuate when the extruded aluminum sleeping platform is installed. This new setup is actuated by pulling upwards on a knob - super easy. Trimmed the cable, lubed the interior of the cable, modified a spare L bracket and wedged it in place between the rear wiper motor and its mounting bracket, mounted the pull cable sheath, and trimmed the rear hatch plastic panel to make room for the new pull handle. New setup works great.

zinc kraken
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Custom door chime project complete

tacit oar
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Lmfao

grim citrus
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Oh you'll despise that song very soon

zinc kraken
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Easy enough to change it, just have to bring my laptop and a USB cable

grim citrus
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Oh it's programmable?

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Nice

zinc kraken
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Yep, acts like USB storage

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Accepts WAV and MP3 under 4mb

grim citrus
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Exactly the type of utterly useless project I like

zinc kraken
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I do wish it was louder. I bet I could attach a different speaker and an amplifier if I wanted to

grim citrus
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Definitely

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Just get a separate power and use the speaker signal as wakeup

zinc kraken
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Raised the charging voltage of the alternator to 14.8-14.9 under load using a Voltage Booster Pro

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Should help the AGM battery stay properly charged now

narrow shadow
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i think it being for 4runners makes the car better for offroading intrinsically

zinc kraken
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Subiefest prep ^ installed some solar panels to trickle charge the main battery and the LiFePO4 power station battery, upgraded a Makita 18v jump starter with 10AWG wiring and an SB50 connector so I don't even have to pop the hood, installed cargo loops on the mounting bracket for the rear overhead grab handles, installed new (slightly smaller) tires, met up with some friends and prepped my car for Subiefest - full interior cleaning, wheels off detail above and below

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Subiefest was cooler (literally) than last year. However, the car started misfiring after washing it and it never went away, so the brand new coilover brackets I printed out of PETG melted while stuck in stop and go traffic trying to get into the show. Other than that, the car was fine and presentable enough for the show. Got to meet up with friends (new and old) and enjoy the scene for a bit. Sat front and center for the awards show, buddies name got called for winning first in his category but they never called my name as a runner up for my category, just went straight from another category to winner of my category... So I thought I didn't win anything. Next day, my buddy who was sitting next to me in front row of the stage sends me a screenshot of the winners page and apparently my car was best runner up, and they should have called my name. I emailed the event coordinators to see if I can get the award that all the runner ups got. Today I replaced the melted brackets, diagnosed and repaired the misfire issue, then helped my other buddy with his BH suspension work (bushing and arm swaps, had to use my press and a torch and a grinder due to rusty/seized hardware).

fierce quail
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“But then harry showed up”

zinc kraken
grim citrus
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This car is H6? Didn't know that. CF hoods an allat that thing is looking good. I'd try ABS for the mounts if your printer is up for it

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Or ASA

sour quail
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yeh, H6 supremacy

zinc kraken
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Thinking PA12 GF black this time around. Or aluminum since it's cheap on pcbway

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Having the factory oval resonator replaced with a cherry bomb to try and get the exhaust to clear the driveshaft

grim citrus
zinc kraken
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I have a ton of CF/GF reinforced filaments - PA, ASA, PETG, etc (a gift for being a Bambu Kickstarter) but I don't want any of those fibers floating around in my environment... So I may outsource the print to Pcbway anyway

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I want to redesign the brackets to tie into each other for horizontal support, and to tie into the airbox rear mounting pads (normally used for the engine cover) as well so instead of being mounted with a total 2 fasteners, it'll have 4 fasteners

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Gotta bust out the 3D scanner for that though

zinc kraken
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Replaced the factory oval resonator with a cherry bomb brand muffler and had them add a flange. Will be going back to have them redo the over-subframe part and probably delete the now-rusty low-profile muffler that's there

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Might bring the aftermarket catted headers and have them modify the whole thing to tuck all of it higher, and move the cherry bomb into the stock muffler position

zinc kraken
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i ended up measuring and revising the design for the coilover reservoir brackets, then 3D printing them out of PETG-CF. they seem to be holding up better than the Sunlu Recycled Black PETG and the NAGA Grey PETG brackets. have not had much of a chance to test them out as there's a new issue

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the amount of power being sent to the rear wheels, and the timing (which is almost never), is still not great. so next major upgrade will be transmission replacement/center diff swap to VDC style + Duty C Solenoid control switch to lock up the center diff on-demand for offroading needs

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in the meantime, it appears the CV to hub splines are slightly stripped on the front drivers side, so i need to order new wheel hubs and probably a CV axle or two. Cardone's have doubled in price since the tariffs went into effect. thanks, obama

zinc kraken
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Parts arrived Sunday, no motivation to install them. Need to dig out the spare parts I have, first

zinc kraken
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regattawaggo reminded me that i have been sitting on a design for a 1-DIN OEM switch holder for years, so i got around to looking at it again. started a test print last night which failed due to a bad roll of filament. did some quick design changes (improved switch fitment, rounded corners, adjusted positioning, and started the second print

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this design has three switches on the left, and a blank 3/16" thick plate on the right that can be used for custom switches/lights/phone mount/etc

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i can also pretty easily make some versions for Carling style switches

grim citrus
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Nice, I should do this too

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Finally have my 2DIN slot

zinc kraken
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i'd send you my file but i plan on selling them

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pretty easy to draft up though

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just use a stock cubby/plate for reference

grim citrus
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It's alright, I have to first decide what kinda layout I want to begin with

zinc kraken
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my plan is to use one switch for all forward lighting, one switch for rearward lighting, and one switch for radiator sprayer

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currently using 2 out of 3 at the moment with a EUDM 1-DIN 3 switch plate with pocket

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i have LHD and RHD versions of the OEM EUDM 3 switch plates. i think the RHD version is installed in my car right now

zinc kraken
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i need to figure out where to mount a comms radio. it's pretty small but there's no clean place to put it without doing a decent design/print project

grim citrus
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You have a dome light unit in between the sunshades?

zinc kraken
grim citrus
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Why does it need LHD and RHD versions? Looks symmetric to me

zinc kraken
zinc kraken
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e.g. this is LHD

grim citrus
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Can't you tweak the design so you can just flip it over?

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Looks like the mounting tab is on the centerline

zinc kraken
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subaru decided in all their wisdom to make it so you can't

grim citrus
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Of course

zinc kraken
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i think it is slightly off centerline

grim citrus
zinc kraken
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hmmmm

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also yes i measured it just now and it's like 2-3mm off centerline

grim citrus
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Make the tab a separate part

zinc kraken
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my first thought was "with hardware" and my second thought was "hardware costs more money"

grim citrus
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All you need is a small screw, you can print the tab itself

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Or if you engineer a bit you can probably incorporate the tab lock into the design

zinc kraken
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would be cool if i could make it quick detach with just a friction fit

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then you don't have to remove the whole cage to get to the switch wiring

grim citrus
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If the panel doesn't require much force to seat that'd work

zinc kraken
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right now with the stock design it's a huge PITA to get the switch panel out for servicing/repairs. you have to pull the entire DIN cage out of the dash

grim citrus
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Yeah make the face clip in

zinc kraken
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with a friction fit faceplate you could just remove the radio bezel trim and then remove the switch plate

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great idea, thanks

tacit oar
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Print with 2 tabs and snap the one you dont need off

zinc kraken
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wouldn't work

zinc kraken
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redesign, testing to see if this will allow me to flip the panel AND act as a quick (but not too quick) release

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adjusted the tolerances a bit on the switch holes for better fitment, resized the alignment pegs a little smaller, and made the flat surface recess taller to allow for mounting Carling style switches (hopefully)

zinc kraken
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new design should print a little faster. still takes almost 5 hours. hopefully everything lines up as expected

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0.8mm nozzle go brrr

grim citrus
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Nice

zinc kraken
#

Revised the model a bit more. Removable mounting plates have a better fit, directional arrows, and use less material. The flat surface recess is now too thin top+bottom and can break, so I need to redesign it to use less material and allow whatever is mounted there to be more accessible.

grim citrus
#

Good work

zinc kraken
#

time to make more tweaks to the faceplate and then work on some variants (already had a request for a blank panel)

grim citrus
#

I think a blank panel is pretty useless clueless

zinc kraken
#

some people don't appreciate design

#

and then proceed to wire a bunch of random ass mismatched chinesium switches and buttons because it's what came with their cheap amazon lights

grim citrus
#

Drilling switches slightly misaligned

zinc kraken
#

rectangle cuts with every corner overshot

grim citrus
#

lol

zinc kraken
#

but if they're a paying customer, who am i to deny them of this sweet, sweet switchplate

grim citrus
#

Faster for you to do

zinc kraken
#

yeah. already planning a Carling switch version that shoves as many Carling switches in there as possible

grim citrus
#

Annoyingly space demanding but robust

zinc kraken
#

easy to hit when you have gloves on

grim citrus
#

Yea, I'll probably use more of those in my switch panel and then a couple of rotary switches

zinc kraken
#

started replacing front wheel bearings and hubs today on my old set of spindles that were floating around my garage

#

regattawaggo came over to do his and i decided i should find mine and start on them since all the correct tools were out

#

i have a 20 ton hydraulic press so it wasn't terrible once i figured out what worked

#

i got one done (i think?) but i have doubts about the outer seal (new Timken seals). might have to press the hub out and replace the seal with a better (OEM?) one

#

the second one has the bearing installed, but no seals

zinc kraken
#

All done. I used permatex thread seal + lock which takes 72 hours to cure and says it really only works on metal. It works in static testing but who knows what'll happen when there's heat+vibration involved. If it's an issue I'll use something else next time, like RTV 😂

tacit oar
zinc kraken
tacit oar
#

Lovely

zinc kraken
#

(OEM seals cost 2x-3x what the Timkens cost)

grim citrus
#

Kinda bearings do you have that you have to buy seals separately? I've never seen a press-in bearing that didn't come with seals

#

It uses the same bearings as the first 2 gen Imprezas, I'm even more confused now

zinc kraken
#

yours should be the same, but probably with the addition of a tone ring?

#

i used NSK bearings for this one but Koyo also does not have seals. the knuckles are all designed and machined to house totally separate seals that you have to order separately

#

SKF also does not have integrated seals

#

the spindles on my car right now ('04 BH) are from an SF Forester, which was identical in fitment and assembly. the original ones i pulled off the car are the ones i'm rebuilding right now so i know everything should be correct

#

@grim citrus show some examples of yours where the bearing has seals integrated and it doesn't have grooves for seals against the hubs/knuckle

#

all the examples i've seen (FSM instructions, parts store lookups) for GC's/etc have external seals

#

could be that you're supposed to install these, but haven't been because the specific bearings your supplier provides have seals. but they're supposed to be external

tacit oar
#

Oem bearing kit

zinc kraken
#

Also Subaru of America diagrams only show two seals, which matches the FSM, which matches all of the parts stores

tacit oar
#

I think theyre for a gd tho

zinc kraken
#

Yes so not the same car

tacit oar
#

But yeah I can get those cbc kits for anything

#

Made locally with oem parts

#

Like $100 aud a pair

zinc kraken
#

GC(whatever was in the US), SF, BE and BH are all the same in terms of seal quantity and they only use two external seals

#

And we don't have CBC in the USA

#

at all

tacit oar
#

Ah yea its very Australian

grim citrus
#

Recently I've used SNR/NTN bearings, but I've also used SKF and some others. They've always come with the seals and I've never had to buy them separately

zinc kraken
#

They don't sell bearing kits here, never seen one in my life. You want a bearing with external seals, you buy it with the hub and already assembled lol

#

They sell bearings and seals separately, everywhere. Parts stores and dealers

#

Including SKF

#

A kit would be nice but I suspect they don't because Americans are cheap and stupid

#

Also bearings and seals don't always match so the number of combinations and packaging they would have to make for the American market would be stupid

grim citrus
grim citrus
#

But yeah I would've never expected something like that to be different between the markets

zinc kraken
#

Yep. Bought Timken seals, snap rings, NSK bearing, and Dorman hub (which came with CV nut) separately

#

If there were quality kits I would have bought one much sooner

grim citrus
#

I'll have to start exporting NTN bearings to US

zinc kraken
#

What's special about NTN bearings?

grim citrus
#

Just that they're Japanese

zinc kraken
#

lol. The ones I bought are Japanese

grim citrus
#

This is what the offerings for wheel bearings look like here

#

I doubt even the ones portraying just the bearing would only come with the bearing

zinc kraken
#

We have at least three choices for imported Japanese bearings including NTN (under a different name but the NTN laser etching is still there)

grim citrus
#

That SNR there is NTN

zinc kraken
#

Koyo, NTN, NSK are the ones I see on RockAuto

grim citrus
#

All good choices

#

I'm curious to see how my "Kamoka" rear shocks will perform lmao

zinc kraken
#

forgot to post an update here but i installed the rebuilt spindles and a new drivers side CV axle, and have been driving around on them for a bit. they seem to work fine. the day after i had everything back together i went for a test drive and noticed the passenger CV axle clicking at full lock. so i took it apart again and replaced the CV axle with a new one

zinc kraken
#

Last minute Gambler prep was 3D printing new coilover reservoir brackets for the engine bay using PAHT-CF since the PETG-CF ones deformed. I had redesigned the bracket on the driver's side for better mounting of the Chinesium ARB clone diff/trans breather relocation unit/filter. To get PAHT-CF to stick, I had to pre-heat the chamber to over 50c and use glue stick on the textured PEI bed

#

I also made a proper plug n play power adapter for the 25w QYT radio I bought using a spare molex connector/pins and a spare 5521 adapter. I had wired two male 5521 connectors poking out of the bottom of the center console to power the seat coolers. The passenger side one now powers the radio, and can power the seat cooler too if I buy a splitter

#

I took the handheld mic off the old Baofeng, moved the roof mounted antenna connection over to the new radio, slapped a stubby antenna on the Baofeng, and moved the Baofeng car charging dock to the spot where the old handheld mic was. Designed and 3D printed an adapter plate for the new handheld mic for the cupholder delete I made a while ago, where the Baofeng dock was. So now I have an easy access mic, and an easy access portable radio to grab when I get out of the car or use when the car is off

#

To mount the new radio, I sanded its mounting bracket, wiped it down with isopropyl alcohol, then applied a thin sheet of VHB tape and then hook and loop tape. The other side of the hook and loop tape got VHB as well, then I cleaned the passenger side of the center console where it needed to mount & applied the VHB taped hook and loop tape

#

the only improvement I could make would be to mount a speaker closer to me so I can hear it better. The one built into the radio is loud as fuck but it's facing the passenger side

zinc kraken
#

a while ago I noticed the rear upper control (camber) arms were cracking at the gussets made by godspeed. I could strip them and reinforce them.... But why? I'm going to throw stock style cast iron upper control arms on with a proper bump stop pad so I don't have to deal with them bending or cracking any more

#

Weight increase, buuuut I never have to worry about a catastrophic failure

#

The only other option at this point would be to take some measurements and build a custom set of upper control arms

grim citrus
#

You can't just tell what you have done like that, we need pictures

zinc kraken
#

i'm tired boss

grim citrus
#

I'm not your boss, chief

zinc kraken
#

i'm not your chief, friend

grim citrus
#

I'm not your friend, pal

zinc kraken
#

i'm not your pal, buddy

grim citrus
#

I'm not your buddy, honey

zinc kraken
#

i'm not your honey, sweetie pie

grim citrus
#

I'm not your sweetie pie, sour grapes

zinc kraken
#

i'm not your sour grapes, fish eater

grim citrus
#

I don't eat fish, my mom is deathly allergic

sour quail
#

I'm not deathly allergic, I like trains

zinc kraken
#

My old radio setup was a Baofeng in a 3D printed car charging dock, with a handheld mic, and adapters to connect it to the roof mounted antenna. It wasn't easy to remove to help spot for people, so I had to carry another radio as a spare. I looked into cheap and compact radio options with a bit more power, and came across the QYT KT-8900 series....

grim citrus
#

Neat. That's one expensive Aliexpress radio, can't imagine what a name-brand one would cost

zinc kraken
#

name brand 25w tri-band radios are insanely expensive

#

even just name brand 25w

grim citrus
#

Yeah I figured, that's semi expensive for an ali product

#

I'm debating whether to put a CB radio in mine

#

Dad has one stuffed away, wonder if it still works

zinc kraken
#

Not exactly the same but yeah name brand ones of similar spec are about 2x-4x what I paid

#

Kenwood, Motorola, Rugged Radios, Midland are all brands I looked at

grim citrus
#

Yeah

zinc kraken
#

I have a Midland portable CB radio in the pockets of my car if I run into an old fart still using CB

#

reminds me, I need to add another 12v socket, an extension, or get/make a 5521 adapter for it

#

No more cigarette lighter style sockets in the front of my car

#

I put one in my power station build so I suppose I could use that if I needed to

grim citrus
#

I've yet to come up with a solid idea for 5v supply for all things little

zinc kraken
zinc kraken
grim citrus
#

I'd prefer something more compact but I haven't come up with where to soak the heat

zinc kraken
#

Just use a 20x20 fan or something like that

grim citrus
#

Also the adjustable stepdowns can be pretty shitty, mine arrived DOA

grim citrus
zinc kraken
#

Printed housing would provide protection and a shroud for cooling with fans

grim citrus
#

I mean with an alu housing sinking the heat would be a no brainer

tacit oar
zinc kraken
tacit oar
#

Nah have you seen the guy who mounted a sedan wing to the bottom of his bumper

zinc kraken
#

on a BH? no

#

i was thinking about getting the freeway dolphin mid wing but they're hard to get now

tacit oar
#

I might have a wtac photo somewhere

zinc kraken
zinc kraken
#

been trying to fix my HVAC blower fan. It stopped working a few weeks ago

#

fuses: multimeter confirms good on both legs of all three fuses
blower motor relay power input: multimeter confirms good
blower motor relay power output: Not Good™
blower motor: power from relay Not Good™
blower motor resistor: multimeter confirms it's functioning as expected

#

I had spent a few hours in a junkyard today in the pouring rain to get a new resistor. Got home, plugged it in, it was not in fact a problem with the resistor

#

So now I get to go back tomorrow morning and grab the relay, the pigtails for the relay and the blower motor if I have to run a new power supply wire, and maybe buy another auto climate control switch plate just in case for later

#

Pretty sure it's just a bad relay

#

I hear it click when I toggle the fans off and on, but the output voltage from the relay at the relay connector is never anywhere close to 12v

#

Side note, the resistor for this car is actually a transistor because of how the auto climate control works, and it only came on BE/BH/Baja with auto climate controls. It is not interchangeable with any other vehicles at all and is unique to this application

#

So naturally they cost ~$250

#

If you can even find a new one

grim citrus
#

Time for a SSR

#

Should work

zinc kraken
#

a what

grim citrus
#

Solid state relay

wet marsh
#

you should make an airblade for your mister

zinc kraken
zinc kraken
wet marsh
#

less like an air knife more like a venturi siphon I guess is what i was think

#

would probably be a pain in the butt getting a venturi siphon to work the long way

zinc kraken
#

I think a more effective thing to do is install a smaller trans cooler and then install a pusher fan on it

wet marsh
#

idk you have the compressed air already

#

air knife and venturi siphon workin together often found at the carwash

zinc kraken
#

I have neither the water supply nor compressed air for that

#

I have like a quart of water for the misters and the air compressor is not hard mounted

#

I refill the mister reservoir periodically

wet marsh
#

I wasnt suggesting a carwash level

zinc kraken
#

I found some venturi siphon nozzles on Amazon for like $25 each

#

I think I have $30 into my entire misting setup

wet marsh
#

i thought you were big on the printed stuff. this was just the first thought that came to my mind when i came upon that section

#

think carburetor for an atomized mist

#

and blades just double flow rate actually 40x and aim

zinc kraken
#

I had never heard of those systems until now so I couldn't really design one from scratch

wet marsh
#

not with that attitude

zinc kraken
#

I don't really see the need to complicate things with more parts and an air compressor

#

Right now I have the cheap mister nozzles in a ring around the radiators

#

Adding air lines, air fittings, and two blades to duplicate the current spray area along with a air storage tank with a separate switchable regulated low pressure outlet doesn't seem like it's worth the money or labor

#

Current struggle is just finding a good/safe place to hard mount the onboard air compressor. It's really tight in there, and the areas that are open are also conveniently extremely hot ambient temp zones

#

I'm thinking of finding or making a place in the rear subframe area of the car and remote mounting the intake filter inside the car

#

but then I have to run lines and wires to the front of the car

wet marsh
#

better off reverse snorkle

zinc kraken
#

I'm thinking of just 3D printing a chunky TPU foot assembly or some adapter bracket for the Chinesium ARB Single clone I have to slot into a safe spot in the engine bay, then throwing on an SB50 connector and adding a SB50 hard mounted somewhere in the engine bay.

#

and adding a manifold with quick connects for NPT and BSP to the inlet on the air distribution system

#

Then I can just pop the hood, plop the compressor, plug power and plug in air and just wait

wet marsh
#

Peltier cooler when

zinc kraken
#

ideally I can find a spot up front maybe in the bumper or fender where the compressor can be mounted

#

Peltier setups just aren't efficient enough, I looked into it

#

Mostly for my coilover reservoirs

wet marsh
#

by themselves there not but with a heatsink they do alright

zinc kraken
#

You have to consider the high ambient temps too

#

I bought most of the parts I need to hard mount the compressor and add JBSP and NPT quick connects to a manifold for use with non-onboard compressors too, just waiting on them to arrive. If there is room to hard mount the compressor I'll order the 1/4" NPT pneumatic PC10 quick connect fittings and find/buy some 3/8 nylon tubing to get it attached full time

wet marsh
zinc kraken
#

One of my friends has a STL for a 3D printed part to add an additional OEM switch next to the stock fog, cruise, and heated windshield switches. Need to get that from him so I can add another switch for the onboard air if I can hard mount it

#
wet marsh
#

actually amazingly cheap for sharkbites

#

i would personally feel more comfortable with steel brake line but im not installing it and its not my car😆 worst case you invested into a fuuture project

zinc kraken
#

It uses 3/8 nylon for the air distribution system going to each wheel well. Aluminum would be the move, for compressor heat dissipation

#

but I'll deal with that if I have to. Sufficiently thick nylon tubing should be adequate

wet marsh
#

the joints though is what will getya

zinc kraken
#

Even at under 100 psi?

#

The whole air distribution setup uses shark bite style connectors and 3/8 nylon

wet marsh
#

the shark bites arent rock solid theyll fail eventually even if you take great care and do everyone perfect

#

and theyre rated for 140 psi

#

but honestly 60 bucks and an hr is worth it reguardless

zinc kraken
#

if it works, it works. I can run any type of line to the distribution system as it has a 1/4" NPT inlet, iirc, and I'll be attaching a 1/4" NPT manifold for portable compressor quick connects

#

bought a wangsucc 5 in 1 FNPT quick connect and a JBSP quick connect for that manifold. Will let me use anyone's compressor whether it's a normal shop line or Chinesium with Japan BSP fittings

wet marsh
#

ive been hyper fixating a little on this misting thing theres some good information here

zinc kraken
#

Subaru had OEM intercooler sprayers on STI's

wet marsh
#

looks like the high end systems use a combo of these and typical misters

zinc kraken
#

Yeah, I still need it to be thick enough to form droplets that attach to the radiators with the vehicle at speed and the fans on

#

If it's too fine there's a chance that it'll just go through the radiators without attaching and then get sucked out of the engine bay

#

Right now the nozzles are clogged somehow even though I've only ever filled it with distilled water, so I have to uninstall them and clean them

wet marsh
#

theres a dive into deionized vs distilled there too

grim citrus
#

I tested garden sprayers and those gave a pretty good mist

zinc kraken
#

Yeah, that's what I use

wet marsh
#

there has to be a few research papers about particle size of droplets effectiveness

zinc kraken
#

The atomization level depends on the pressure level and if the nozzles are clogged

#

At lower pressures it seems to just spray a jet of water

#

At higher pressures they atomize properly

wet marsh
#

impact needle nozzles work like a carb

zinc kraken
#

I read the Ford thread and it didn't have many new insights other than the idea of just flooding it for a shorter time

#

The Subaru IC spray system works similarly to the Ferd guys temp and boost based system

#

Automatically triggers the spray when a certain temp is hit. Tank and pump sits in the trunk

#

I have no room or desire to hold a leaky water jug in my car so I keep it in the toasty engine bay which reduces its effectiveness, but since it's warmer it leads to faster evaporation

#

my system is all manual control, so I have been triggering it before the base of a hill to saturate it when I actually need it

wet marsh
#

yeah the real effectiveness is from the phase change

zinc kraken
#

Yep

#

Would be neat to have a moisture/humidity switch that triggers the system when it gets too dry

#

Master switch arms the system, actual spraying determined by moisture level on the sensor

wet marsh
#

could work up something with an arduino sensor pretty easily

zinc kraken
#

most water sensors aren't designed to be used in a moving car. i'd probably end up using an air temperature probe in the radiator fan outlet path and logging temps in a variety of scenarios and then figure out how to trigger +12v based on temperature rise rate/plateau

#

except i'm not a good programmer at all, or even a bad programmer

#

ooooh

#

After trepanning, it can install or embed on various equipments, and was convenient as well as practical.
😍

#

digital humidity controller might work great

#

the problem is it's a fixed percentage

#

probe location would be critical

wet marsh
#

humidity curve the radiator ecu

#

yea we've gone full subaru

zinc kraken
#

when people ask why i have a humidity sensor on my dashboard i can tell them it's to detect when the headgasket starts leaking

#

another idea... insert a 2 pin adjustable flasher relay into the circuit for the rad sprayer pump, so it pulses

#

would reduce water consumption while allowing the water time to travel across the radiators

#

no fancy logic to cause problems if it's raining or the sensor gets wet from a water crossing right before a hillclimb

#

and then just set a fixed temp ceiling where it'll automatically run when that temp hits again

wet marsh
#

the ruby impact ones i linked earlier use 50-80 ml of water a min @ 2bar

#

for 2sq meter coverage

zinc kraken
#

if you build a setup for your own rig, tag me with the results

#

i just had another idea...
downsize the trans cooler to a square format instead of a long rectangle, so it's in front of the left half of the radiator instead of the bottom half of the radiator, wire it off of one of these temperature controllers, and tie the sprayer system into the controller as well (keeping the cabin switch as the master on/off for the sprayers) and re-routing some of the nozzles to focus on the pusher fan inlet

#

so you get a forced air mister setup that's temperature controlled

wet marsh
#

i mighnt if only to freak ppl out at the gas station

zinc kraken
#

forgot to provide an update but i fixed the issue with the HVAC blower fan by swapping out the relays for a junkyard one the second day of troubleshooting (the second day at the junkyard in a row). also nabbed an OEM blower fan motor noise isolator, all the pigtails for the HVAC blower system main connections if i have to run bypass wires eventually, and a spare auto climate control switch plate

#

so now the HVAC system works great and is quieter than before

#

i also ordered one of the STC-3018 temp control modules to integrate into the car. i think it'd be an easy way to add temp control for a pusher fan/the sprayer, plus it's got cool DIY BTTF industrial control vibes and should fit into my 3D printed DIN sized OEM switch faceplate

#

another week or so and i'll have all the parts for my onboard air compressor install

#

took the car out to Pismo Beach and Oceano Dunes SVRA over the weekend to go camping and offroading in the dunes with friends. car did great, didn't get stuck once

zinc kraken
zinc kraken
zinc kraken
#

Finally put the VEVOR clone of the ARB single air compressor into the car. We'll see how long it lasts. Need to crimp some wires and make a relay harness that ties into the pressure switch, design and print a bracket for a waterproof switch near the manifold, a splash shield for the manifold & some TPU caps for the air quick connects.

#

Installed a new DIY manifold setup because the OVS one fucking exploded when I tried (and failed) to remove the plug for the hard-mounted air compressor inlet. The plug was seized in the manifold box and rounding out like soft cheese. It eventually cracked trying to remove it with an extractor set (still couldn't remove it even after it cracked in 2 places).

#

The new manifold has a quick connect for Nitto/JBSP and one for universal NPT, so if the onboard air compressor dies I can borrow someone else's compressor to refill all four of the tires quickly since I have the rest of the OVS 4 tire air up/down kit. I also included the Schrader valve and the manual and automatic pressure relief valves from the old OVS manifold

zinc kraken
#

lol, and OVS got back to me saying they would do a warranty claim if i return the pieces of the old unit, so it looks like i'm tearing it all apart again

zinc kraken
#

onboard air system pretty much done now. gotta 3D print a bracket to mount the switch securely

tacit oar
# zinc kraken

Was gonna say either that pump is fucked or the gauge is toast

#

Good to know its the gauge lmao

zinc kraken
#

yeah I'm hoping it'll be normal with all 4 tires hooked up

zinc kraken
#

prototype design for the onboard air compressor switch bracket

#

need to 3D print and test

zinc kraken
#

aaaaaaand not only does it not fit the switch, i reconnected the switch pins out of order and blew the fuse and melted a ground wire for the switch light bulb. so I added yet another smaller fuse inline for the switch circuit in case future me or future owner is also stupid. also replaced the main 40a fuse with an automatic reset circuit breaker

#

need to redesign the switch bracket for the proper switch dimensions. the mounting tab dimensions are correct

#

should've measured instead of just using the one form of Carling documentation I found

zinc kraken
#

new switch bracket designed, printed, and installed. THE ONBOARD AIR COMPRESSOR PROJECT IS FINALLY COMPLETE (until it breaks)

zinc kraken
zinc kraken
#

Here's how I use the onboard air compressor to fill up tires on other vehicles if necessary

#

I put the yellow hose and NPT adapter + air chuck into a small bag, inside of the bag that has the jumper hoses

grim citrus
#

That is nice

zinc kraken
zinc kraken
#

got my Starlink Mini set up. works good and OOTB it fits inside of the rear sunroof with the sun shade closed

#

here's the speeds on the $5/mo standby plan with it sitting outside of the car

#

now I can probably remove the DIY cell boost setup

#

the car currently has an omnidirectional 4g amplified antenna, 12v cell modem, and 12v wifi ap installed

#

which when I take the SIM out of my phone and install it into the car cell modem, boosts the signal strength by a couple bars compared to what phones alone would get

#

the problem being wifi calling doesnt really work right, and the fact that every time I want to make or receive a call I have to remove/reinstall the SIM kinda sucks

#

wifi calling should work on starlink.... I need to test that out another day

zinc kraken
#

more air compressor stuff. trying to add a pressure controller so I can just program a certain PSI and the air compressor will shut off at that point

zinc kraken
#

installed a 949Racing steering wheel spacer. +100 ergonomics
it brings the steering wheel 55mm closer to the driver, and is machined in 3 pieces bolted together (surround, column mounting plate, wheel stud spline plate)
i was having ergonomics issues especially with some of the long drives i do.
before installing the extender, there were 2 seat positions:

  1. arms comfy, legs too close to the firewall causing leg pain on long drives
  2. legs comfy, arms too far away which caused me to push my shoulders forward and get neck/shoulder pain on long drives
    this extender brings the wheel closer so i can have both my arms and legs in a comfortable position.
    hopefully this solves the pain points
#

airbag and horn are still connected

fierce quail
#

Big brain moves

zinc kraken
# zinc kraken

update on this, got a longer coiled hose and it works great. topped off some 35s on a friends ranger raptor pretty quick.

#

went offroading at the local OHV park with some friends, wanted to check rear wheel flex with the stock style cast iron rear upper control arms in the frame twister obstacle and it was the same as before according to my buddy Jon

#

ordered several more Cardone axles since they appear to be going out of business as we know it

#

aaaand took more video for a YouTube intro that I've been wanting to put together

zinc kraken
zinc kraken
#

@normal shell

limpid grotto
#

looks like you got some work ahead of yourself

zinc kraken
#

yeah i'm trying to keep it to a minimum. an offroading buddy of mine has a shop and said he'd swap it out for $500 AND serve me some BBQ

#

so im gonna take him up on the offer

#

Just gotta get my old 250k+ mile 4EAT from my folks place and maybe a new torque converter

normal shell
#

Damn

#

Lived a good life

tacit oar
#

I hate how it failed just crusing not even doing dumb shit

sour quail
#

downshifts are dangerous, mkay

zinc kraken
zinc kraken
zinc kraken
#

pulled and replaced the transmission on Saturday. the only thing broken was the transmission, everything else was the same as always

#

diff case was shattered almost completely at the trans to bellhousing join, input shaft collar was snapped in two places and seized in the torque converter extension housing

#

the replacement transmission i used was the original 250k+ mile unit ED-E, Jake, and I pulled from my car back in 2021

#

which was sitting in the same garage as my firebird, the garage that caught on fire and was then flooded by the firefighters

#

we flushed the 250k+ mile torque converter with fresh dexron 3 and the now-removed input shaft to spin the new fluid into the converter in between draining it into a pan. also installed new filters inside the 4EAT and the spin-on external unit remote mounted in the fender (bh h6 thing)

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installed a fresh input shaft oring and torque converter seal too. the trans fluid that was in the transmission was drained and replaced with Castrol TES-668 fluid, along with a 1/4 bottle of Lucas Trans Fix, after we installed a Subiworks/RFC Parts cast aluminum transmission pan. Hopefully it doesnt break from rock impacts, but if it does, i'll be able to call them out in their claim that a skidplate isnt necessary with it. diff oil drained and refilled with a mix of Lucas 75w90 and 85w140

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the h6 exhaust cat heat shielding had to be clearanced for the new drain bolt location

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car drove great on the way back home. got back home around 4:30 AM, got to sleep by 5 AM. then woke up at 10 to go walk all day and push a stroller around the county arboretum

grim citrus
tacit oar
zinc kraken
#

recap of the transmission saga
https://www.instagram.com/reel/DU2aOFNEgh5/

STORY TIME
Back in 2021 I drove this (about 250k mile at the time) Subaru up to Utah to swap in a 150k mile transmission from another 04 LL Bean that my buddy was parting out. We got it swapped in after hammering out a stuck CV axle and running it dry twice on my way home, but it worked fine for the next 5 years aside from hard downshifting, inc...

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zinc kraken
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#justBHH6things

tacit oar
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At least the pan would bend instead of shatter

zinc kraken
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we'll find out for sure 🙂

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assuming i even hit it. i've only hit the steel pan once in 10 years

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this cast pan sits lower, but still higher than the exhaust, which i rarely hit

zinc kraken
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update:
transmission works. getting some very very quiet chattering, probably the 260k mile torque converter, or the fluid. otherwise it works better than the old one. most of the driveline clunks and slack it used to have is now completely gone.

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car interior and tools were trashed from the transmission swap project (tools and supplies everywhere along with protective paneling/plastic layers to shield the cargo bay). so i spent a few hours cleaning and reorganizing the car and my garage to get ready for a Gambler event i organized that is happening this weekend. all the camping stuff is back in place, recovery gear, tools, and spare supplies inventoried/refreshed/reorganized

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the skidplate has taken some pretty hard hits over the past few years and the welds for the forward support legs all cracked when smashing the skidplate back into shape, so last time i smashed it back into shape i broke them off completely and then reattached them at the correct angle with UV resin that was just strong enough to get the skidplate installed with the 2"x2" steel square tube spacer. i need to stop by a steel supplier this week and pick up a 24" length of 2"x4" steel square tube in ~0.125" thickness and drill some holes in it to make a new one-piece spacer

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one of the captured nuts on the front subframe jack plate snapped off so i ordered a new one since i don't feel like pulling out my welder/JB weld to reattach a nut there (maybe later to have as a spare?)

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the threads were messed up on the three captured nuts that attach the skidplate to the core support, so i ran a tap through them to clean them up and found a spare bolt to replace one where the threads were just gone + ordered another 5 bolts that probably won't arrive until i'm in the middle of the gambler

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the welds are starting to crack on those captured nuts so i need to come up with a new skidplate / stronger skidplate attachment system there or fix them the same way we fixed the front control arm mounts in the unibody

sour quail
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saw your latest story, wtf happened???

tacit oar
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Lol the other car is fuckin mint in comparison

sour quail
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is it really totalled??

tacit oar
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Nah hes taking the piss

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wouldnt total it for a sideswipe

zinc kraken
tacit oar
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Financially yes its totaled

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But you wouldnt actually total it

zinc kraken
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no i am not reporting this lol

grim citrus
#

What happened? Someone gave you a snuggle and ran?

zinc kraken
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brakes on the jaguar failed during a long downhill run

grim citrus
#

That sucks

zinc kraken
grim citrus
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Fortunately nothing structural. It's not pretty, but it still functions fine as a car

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Assuming the tie rod took the brunt of the force transmitted to the suspension

zinc kraken
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yeah, everything seems fine

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i pulled out my spare inner tie rod and he replaced it for me after we pulled the front subframe a little straighter on his car. he hit my tire and a large rock and the large rock pushed back his front subframe on the drivers side a bit so the wheel was rubbing the arch and he couldn't turn full lock left. we had some time to kill after we got to a major dirt intersection where his dad was going to pick him up with the tow rig, so i asked if we could try to pull the frame using our vehicles as anchors plus the winch to do the straightening and he agreed it was worth a shot. he was talking about finding another car and swapping over the LS stuff but it would probably be fine with like an hour on the frame rack

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my car tracks pretty much perfectly straight at the moment, so it's probably a hair toe-in or exactly zero toe with me sitting in it. pretty amazing tbh

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and we were able to winch his front subframe forward again a couple CM so now the wheel can turn lock to lock without rubbing

grim citrus
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Yeah, could've been a lot worse. Is he paying you for the damages or is that just the nature of the sport?

zinc kraken
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i didn't ask him to do anything as it's the nature of the sport. he offered to buy me an inner tie rod and i saw him posting on IG asking if anybody has a lead on doors and a fender

grim citrus
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Sounds like a solid guy. To be honest, before that incident your car was probably cleaner than mine and offroad generally is more suffering for the body. Well, from most angles it still is

zinc kraken
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it podiumed at the subiefest car show 3x, once with a 1st place win

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collisions with another vehicle aren't normal offroad damage

grim citrus
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I meant scuffs and scratches in general

zinc kraken
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also an update on the transmission: in 1st and 2nd gear under medium or more throttle the torque converter or something shudders bad

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i initially thought it was CV axle, but it is not

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both front CV's are now fresh and it still does it soooo

sour quail
#

6MT time?

sour quail
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dual range 5MT then?

foggy swan
#

Time for your 4eat to just shit the bed

grim citrus
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8HP time

zinc anchor
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twin turbo time

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use the transmission
tunnel space for the up pipe

zinc kraken
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newest revision of the DIN sized OEM switch pocket. need to print it out and do a strength test. might have to add some support arms or some type of interlock with the cap to prevent sagging. we'll see!

grim citrus
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Nice work, is that a phone pocket?

zinc kraken
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yep, the stock EUDM one is too small to fit most smartphones

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this pocket is big enough for sunglasses, phones, etc.

zinc anchor
zinc kraken
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i have been using Sunlu Recycled Black PETG for almost all of my prints

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i've printed different versions of this switch pocket before. one's currently in my car being used

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i was using a 0.8mm nozzle for the prints, but i'm switching to a 0.4. curious to see if there's any difference in strength. i know the surface finish on the face will be better (smaller gaps in the textured finish)

grim citrus
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I do basically all my printing on PETG and 0.4. I have a tendency to overspec the prints, and I'm always surprised at how few perimeters and little infill can result in so rigid and strong parts

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I should do some destructive testing to see if I can get reasonably accurate FEM results

zinc kraken
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i want the pocket to be a separate module so it can be printed quickly, ship via padded mailers, and assemble easily and with some strength, but there's just not enough room to have adequate material thickness with PETG. i absolutely will not use GF or CF reinforced filaments because this is a touch item

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i bounce between ASA and PETG for my prints. most prints are PETG but when i need something more rigid i go with ASA

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so realistically i should be printing these faceplates out of ASA. the mounting arms can be PETG

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ASA would have a better surface finish as well - less shiny

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but my printer stays in my office and even with a bunch of HEPA filters inside and outside of the X1C, printing ASA is not ideal

grim citrus
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Print the entire shit with ASA, locate the pocket to the face with a groove and acetone it together?

zinc kraken
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the reason i would want the pocket to be separate is shipping

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i can't expect people to play with ABS glue/acetone

grim citrus
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Oh, thought it was a print optimization thing

zinc kraken
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that's part of it but shipping is the main thing

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shipping a padded mailer is so much cheaper than a box

grim citrus
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Right

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There's not much room to play with for any neat joining solutions that even a monke could do

zinc kraken
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not with PETG. injection molded PP or PA sure

grim citrus
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Just do that clueless

zinc kraken
zinc anchor
# zinc kraken <:5head:1358118063597158401>

i was just wondering because i’d like to build toward something similar to your car someday, how did you manage upgrades, like, did you do the 4” lift and suspension arms and tires all at the same time?

zinc kraken
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then front suspension immediately after when I was trying to clear the bigger tires

zinc anchor
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do you have pics of it with the raised suspension and normal tires? lol

zinc kraken
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the STI front arms helped a bit with fitting 235/75/15

unique geyser
#

God damn that 4" lift is fucking hot.. like sheeeeeeeshhhh.

unique geyser
zinc kraken
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I normally use 0.4, but i needed to print some PAHT-CF parts so i switched to a 0.8 for a while and didnt change it back immediately after printing those CF nylon parts