A printer with about two years of use. A slight waviness appeared on the print, and after inspection I found a stretched belt (the Kevlar core had worn through). After replacing it and repeatedly checking the length, tension, and path, nothing changed. I also checked gantry squerness and do de-racking The attached video should explain a lot. What could be the cause?
#slight Y move on pure X
1 messages · Page 1 of 1 (latest)
Retune your belt comparison and do IS tuning
it`s not ringing like waviness (i make IS and nothing changed) its something else that i want to figure out
Without a picture or video of a print it’s hard to tell the video is hard to determine what is happening
Its not about print quality but unexpected movement of gantry. This top down view should explain a lot more. this supposed to be pure x move.
@sly burrow
Check and make sure both police are tight in the grub screws. Haven’t come loose on the motors for A and B
Also make sure motor shafts aren’t bent also could you take a video of you pushing the Y axis forward and back without touching the belts and see if the x moves left or right?
With motors disabled
Check the M5 screws attaching the X beam to the printed XY joints and the M3 screws that attach the joints to the rail carriages.
This almost looks like the X beam assembly has lost its rigidity and is kinda twisting around.
pulley are tight and shafts are straight
I checked mentioned screws in step "de-racking", I'm also recheck it a moment ago. X beam seems to be rigid as new. I'm about to replace just in case all pulleys and bearings in gantry
Something is wrong the head shouldn’t be wiggling back and forth like that
There must be binding try taking the belts off and check for binding and tram everything
Make sure linear rails aren’t loose and that there is no binding (easiest with belts off)
It isn't unusual for things to move a bit in one direction when pushed in the other (X or Y) with motors unpowered. Just a slight difference in how easily the A and B motors / belts turn over.
It’s wiggling back and forth tho if it moved one direction maybe and even then it shouldn’t but back and forth is wrong
Not really. At least what's shown in the last video is not a problem.
The same movement is happening with motors moving the gantry and that’s the problem so there is something corresponding to this across pushing it by hand and the motors moving the gantry
Doesn't look like the same thing at all to me.
Can you do a belt comparison with shake n tune? Could you also send more photos of the belt paths
At least from looking at that top down view (the second video) it seems like is pushed forward (to the left in the picture) when toolhead is at either end in X (or backward when it's in the middle). If everything is verified to be square and parallel and A/B belts are tensioned correctly, I'd suspect something could be wrong with the belt path in the X/Y joints, and the belts aren't parallel between the toolhead carriage and those joints.
Bełt route
I make a test maybe is worth showing. I'm manually pulling both belts at the time
Front view
Is the gantry parts tight on the linear rail blocks
Also the belts don’t look like they are in a straight line might be the angle bit towards the xy joint it looks like there is a gap between then they should be in a line looking down
yes
which photo?
This video
You mention this?
Yes
I believe they should be more in line
I could be wrong I haven’t looked at a stock gantry in a while
its because i have 20T pulley 16T should be smaller and upper belt would be shifted a litte bit left (in this case)
Ok are the pulleys the same size on both motors and are they the correct tooth spacing for the belt?
If the belts aren't parallel from the toolhead carriage into the XY joint idlers, something is definitely wrong there (and could very well cause these issues). And unless there's something going on due to the camera perspective, it looks like they aren't. Like some idler is the wrong size or not mounted right, or a belt is riding on the edge of it.
yes pulleys the same size, this setup prints 5000m of filament, i have got this issue recently
even if they're the same size, are they the right size? (20T for the toothed one, a pair of F695 bearings for the flat one)
Could very well be you've had this issue forever, just that it got more noticeable with a bit more belt tension after you changed those or something.
Or the belt isn't going where it's supposed to over one of the idlers (the flat one is really hard to see, let alone take pictures of)
yes im sure they are the right size.
in any case, if the belts aren't parallel (when looked at from straight above you shouldn't even be able to see the lower one), that is a problem, and if they are out-of-plane going into the xy joints, that is probably where that problem is.
I will check this later, now i need to go to work, thanks for help
After a search, I decided to take the gantry apart, clean it, and check the bearings and pulleys. And I think I may have found the cause.
That could certainly explain it.