#Voronica — The Crackhead 2.4 (300mm Monolith AWD)

1453 messages · Page 2 of 2 (latest)

knotty berry
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Beautiful

glacial tinsel
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that cable gland mount looks strangely familiar... dont mind me I am trying to track down the clicky clack door+monolith panels files. What did you use for your final product? because it looks really nice.

glacial tinsel
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ahha never mind I found your post in the monolith discord.

rain swift
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Progress remains slow while we wait for smol Chube to get here. Then I can lock in for more gantry adventures!

It’s as easy as just shoving a female JST housing on DuPont pins chefkiss

More sexy torx titanium

I think the last of monolith BOM hardware is finally here. Plus 15mm aluminum standoffs for carbonara diet plan(thx @wicked storm)

wicked storm
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Very nice

rain swift
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Ok back together after redoing some wiring. Hopefully no MCU disconnects on extended prints

New Glamor shots since this is the most “complete” the build has been… before I tear it down for an overhaul next month😅

wicked storm
rain swift
wicked storm
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Noooice

rain swift
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I MISSED THIS. LOVE OVERKILL BARF. Finally got it working after talking about it so much...
Didn't like the available solution so I whipped something up with my limited CAD abilities (took many weeks)
I wanted to retain OG Stealthburner Sized Voron Logo and carriage style mount while keeping a stealthy blend so the body won't look obviously different.
Still need to print OG SB size voron logo face plate and diffuser. May play with faceplate some more since it kinda looks boring. But really happy with how it turned out

wicked storm
rain swift
wicked storm
wicked storm
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Also the A4T, it's DWtas baby

rain swift
rain swift
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That’s a lot of work to save 4g 😅 ( @wicked storm )

Updated Inserts (Al+Ti ) - 16g

OG Inserts (brass + Ti) - 20g

Updated with 2x 15mm aluminum standoffs instead of brass. Annealed PCCF (97% infill). Don’t remember it being this tight of a fit, had to pull out the vice to press everything in. That thang ain’t goin anywhere! I think last time I used a hammer 😗

#1376437613233307712 message

wicked storm
rain swift
wicked storm
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Hehe

slender mural
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I’m glad someone else thought about using the aluminum standoffs to save weight as well.

wicked storm
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not really for huge weight loss

rain swift
rain swift
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While the toolhead was off, did some tidying up:

Finally got rid of my zip-tie endstop striker! The lever on the endstop rattled like crazy, previously I just slapped heatshrink or foam tape on to silence it. Someone mentioned a while ago suggested to just remove the lever all together and use a precision striker. So we did just that! Very satisfying!

A little bit of cable management - ran out of tiny zip ties but sleeved cables all flow smoothly without looking like a tangled mess (:

And first time testing out quick release belt clamps on @snow basin 's new XOL carriage! No issues there, preserved belt tension and saved us a step! So far loving this feature!

And toolhead mass check -299g

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And finally some Carbonara Optimization!

Installed new BOM inserts as well as removed the spacers.
Additionally rail was mounted every other hole like stock.
Initial: 407g
Final : 383g

A total savings of 24g off the X gantry! @wicked storm

AND WE BROKE INTO 9K Y MZV!!!!! - a 200mm/s2 gain (probably a fluke or error but 9K baby!!!!!!! we'll take it!!!!)
2020 stock - 8.5k Y #1376437613233307712 message
stock carbonara - 8.9k Y #1376437613233307712 message
optimized carbonara - 9.1k Y

wicked storm
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24g is a lot

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have you noticed a difference?

rain swift
wicked storm
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maybe i should make tube helpers for the stock screw patten

rain swift
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Got started on monolith today! No idea what I’m doing, literally just opened up the CAD for the first time today😅

no guides, no tutorials just good vibes 😗

sweet trellis
rain swift
sweet trellis
rain swift
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First time using a tumbler was cool!

  1. Unfinished 2. Deburring wheel 3. Stone wash finish after tumbler. 4. Tumbling without Deburring

Yeah tumbling wasn’t going to be the magic one step for all I was hoping. Gotta grease up my elbows 🥲

rain swift
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Sidetracked: haven’t found a strain relief step I liked. But I’ve always seen some people run their toolheads without strain relief/pugs which looks so clean.

So why not? let’s get rid of the ugly pug(:
@snow basin CNC ebb36 mount already has what we need to try it out - just layered heat shrink and zip ties(:

Yeah… I had a cnc PUG adapter for some reason that thing was heavy!

rain swift
rain swift
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Werk Werk Werk - there we go the secret sauce was actual manual labor 😭

rain swift
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Our first family portrait (:

Mocked everything up - most processing is done. Ordered some new pieces for the ones that didn’t come out perfect. I may have gotten carried away with the counter sinking! Most of it is hidden but knowing it exists bugs me !

Also found a way to get 5mm spacers instead of stacking 2.5mm ones thanks to the guys on mono channel!

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@sweet trellis I hate it hahahaha

sweet trellis
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But the parts are looking fire sofar!!!🔥

rain swift
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Feeling a little something different for the next year….jk finally started a little work on the v0 again

rain swift
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I like to think the cable sleeving helps structural integrity 😂

This behind shot also looks kinda naughty. But I’m really liking the tear shape wrap around as straight relief

long gull
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A white v0 frame😍🤤!!

rain swift
# long gull A white v0 frame😍🤤!!

Hope I haven’t spoiled the secret color theme yet haha

The frame hasn’t been touched in months since I’m slowly self sourcing everything (which I think is done, but we’ll see) 😇

rain swift
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WWBMG with dual omron filament sensors. Printed w ambrosia PCCF 100% infill. Super rigid! Swapped over bondtech RIGDA gears from the Sherpa. End weight a little chunkier but so worth it!

Didnt use the side PUG since I broke it.

rain swift
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Live idlers coming along - didn’t order enough pulleys 😭

rain swift
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XOL -> 4AT w/ filament cutter

Still had the dragon uhf cowl I printed a while ago so why not. Smol chube cowl also ready to go whenever that gets sent out. so temp toolheadsetup for now.

It was a very pleasant build compared to XOL.

No more cnc pcb mount nor cnc extruder. All PCCF 100% infill (may try PIF settings for weight savings?)

Ignore ghetto PUG 😅

+30g -1k IS ouch 😭
(Cutter ~ 17g, dual filament sensors ~ 7g)

rain swift
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We got live idlers!!!!! This was fun figuring out and satisfying when it all came together!!

I used 100mm ejector pins but was worried about leaving ugly cuts so tested to see if I could leave the head part - wasn’t very pretty so off with the head!

Damn i only bought enough pulleys for the 4 motors, I need 2 more if I want to test out Monolith 2WD too hmmm

rain swift
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Rear tensioner stack ✅
XY Stack ✅
Front Motor Stack ✅

All that’s left is to wait for the last 2 2504 Monolith round shaft motors to come in!

Currently running 2504 D cut motors - not sure how significant the mismatch is but better safe than sorry! Maybe I can throw these on the v0 😅

rain swift
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I’ve never had a printed gantry so this was a new experience

Realized I need to start the monolith conversion in order to salvage 6mm gantry parts to continue the v0 build!

Originally wanted atleast one working printer when doing the conversion/build - too bad for me and poor planning 😭

sweet trellis
rain swift
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@sweet trellis also is this thermistor setup going to work? Or should I bend it so the thermistor body is in more contact with the stepper?

I don’t really want it to be visible hmmm

sweet trellis
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maybe rotate the thermistor 180 degree so that its fully on the motor and possible add some thermal past

rain swift
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Tear down and conversion begins!

Been super nervous to start because if I missed something important I’ll have to get a third printer hehe

And v0 inside v2 meme snap hehe

rain swift
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All laid out on the ole granite slab and some closeups of CNC ATSS 2WD + frankenstein light XY joint vs AWD Sheetmetal Monolith

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Can't forget the titanium and gucci bearings!!!!!
Mock-setup with aluminum hardware - 82g
Semi-final setup with all Titanium - 74g

Sidenote-Currently using TI m3x40 socket head instead of button head, and m3x6mm on the live idler bearings just for weighing purposes, placed an order for correct TI hardware and will use aluminum version in the meantime

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Y Rails regreased and completely buttoned up - I ran out of m3x8 because of this (I think I will do the same to the Z rails)
And also repositioned them to hide my scratched up extrusions from all visible surfaces hehe

sweet trellis
rain swift
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More gantry work

@snow basin ‘s CNC rigid Zs - I knew this day would come and I’d have to address it, may have to hack these up or hope M3 hardware will suffice 😭

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Front motor wiring - will be sleeved of course!

@sweet trellis what I meant to hide the thermistor - will prob use thermal cement or paste to interface the two. Maybe a heat sink on top hehe

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Now for the hardest obstacle I’ve come across - color theme!

  1. Keep it clean and stealthy with hints of blue

  2. More blue more personality

  3. More black more stealthy

  4. Or hella in your face blue and bold 🤔

slender mural
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For #1317678719485083748 I went 1 and I really chose where you saw the accent color. I also did a bunch of work hiding as much wire as possible.

rain swift
rain swift
slender mural
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I DM’ed you the link.

slender mural
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Or use the solid blue where you want to draw attention.

plain prism
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love the colours though
very chefkiss

rain swift
rain swift
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Carnage of the Gantry rebuild and initial squaring on the granite slab

Titanium backers - should I keep this black or strip it to bare Ti for more bling bling?

Since no laser cut service stock 5mm alu sheets, I had to settle with stacking 2.5mm spacers which aligning sucked - someone in the monolith discord mentioned glueing them together a while ago and holy crap it made life so much better! 10/10 recommend!
(note: i'm still trying to get the 5mm pieces cut... maybe jlccnc)

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When shawty look like her dating profile pictures catroombaspin

Rough gantry all squared up and racking was perfect even

rain swift
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New Z chain mount to help manage AWD wiring

9mm EPDM Z belts - purely for esthetics 🥲

This belt clamp aligner thing is amazing! A single 4400mm belt split perfectly into 4x1100mm belts zero error!

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Cute Monolith Z clamps printed in PCCF

rain swift
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Motor + thermistor harness = homemade Kraken 😁

rain swift
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Had to get matching monolith 2504ah motors hehe… now I have 6 2504…. Guess I’ll donate it to the v0 😁

rain swift
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Trying to be like @wicked storm with new cable ducting and these euro style terminals to clean up my electronics bay.

Need to terminate

  1. Mains power
  2. 24v rail
  3. 48v rail
  4. CANBUS terminal

I think I need to vertical mount the PSUs for more space

New screen mount since I broke the current one. Lookin like a Nintendo switch!

rain swift
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Some more sheet metal parts I wanted to redo

rain swift
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Close up of monolith full travel protrusion - couldn’t visualize it for some reason but it worked out!

  • note I can’t do my carriage squaring trick with these mounts since it doesn’t allow the carriage to slip between in thru the middle 😭
rain swift
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Brushed finish on the Titabium backers! 😍

Note - sanding titanium sucks it eats up a lot of sand paper

rain swift
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Old endstop setup with @snow basin's XOL mount - graduated from the ziptie!
Hopefully not too hard to recreate with monolith

snow basin
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Just put it anywhere on Y rail )

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Instead of toolhead

rain swift
rain swift
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Onboard 5160t pro for now - I think I may get standalone drivers eventually. May need to add another set of noctua 4010 to the octorays/octoglasses since I got an overheat warning once running IS back to back a bunch of times at 2.5a

Belts ran

rain swift
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And she’s alive! No magic smoke! (jk crashed at the end because molex broke)
Took a while to figure out the config and get everything to play nice without documentation - the ah-hah moment that clicked was realizing the gantry is now literally flipped so X motor on back right and Y is now back left 😅

Now onto housekeeping stuff to tidy everything up

long gull
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Home Y first. If the Toolhead is at the very front you'll smash the Part Fan (a friend told me 🙈).

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Looks nicechefkiss

sweet trellis
rain swift
rain swift
sweet trellis
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Requires an adxl on your machine and you run the macro after homing and it will sync belts for you

long gull
rain swift
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New all metal bondtech RIGDA V2 gears and west3d cool plate 😍

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Been dreading this - time to clean up this rats nest

long gull
rain swift
rain swift
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May need to modify and make this wider to accommodate the sleeving

rain swift
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Thinking about endstop integration - monolith Y endstop plus the Z chain cover (also found in monolith channel)

But some flush cutter action on the current piece for clearance 😂

rain swift
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Modified @jade bronze umbilical side mount to be as flush as possible for WWBMG

Plus another style that should bolt up to @snow basin’s XOL mount - I’m getting this made in SLM currently from JLCNC

rain swift
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And we have monolith! Initial AWD Monolith IS after motorsync!

rain swift
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AWD guys really do have more fun - who let me play with 2wd for so long? hehe
15k 165mm - so mesmerizing. conservative speeds but I'm content. Waiting for smol chube to dive into fine tuning.

Surprised AWD 48v at 2.5A is barely even audible with linneo double pane PC panels for fridge door chefkiss
No mods to the fridge door needed - worked flawlessly with full travel monolith!

snow basin
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@rain swift can you please remind me what IS result you got on 2WD?

rain swift
snow basin
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Will work on improvements like carbonara next week

rain swift
# snow basin

Very nice! I wonder how far I wouldve gotten with your new gantey!

Should I send you mpx ATSS 9mm 2wd? I never got to use it and don’t think I’m going to be build a third printer anytime soon

snow basin
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Monolith gantry is many years in tests and developed cycle, while mine just couple of months. So I would not be surprised if Monolith performs better

rain swift
analog fiber
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@rain swift #vendor_promotions message

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He said in armchair he still has airs in stock

rain swift
analog fiber
sweet trellis
analog fiber
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That’s Canadian too

rain swift
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Had no idea they made kirigami bed in other colors 🥲

All good though - some high temp paint and she cute again! Maybe the v0 build will be done by 2027 😗

rain swift
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Lots and lots of monolith housekeeping to do since its such a major conversion!

-Dinky X endstop striker - wanted something lowkey buts so ugy its stands out. and so little material lets see how long this lasts
-Y end stop + monolith version of hartk z chain thing - made it modular for printability
-Tried out this pre tensioner thing that was cool
-lil laser cut 1.5mm spacer for test version of vitalii's carriage instead of using a bunch of shims that flew everywhere during maintenance.
-Found a new pattern for sleeving but it doesn't stand out as much - maybe that was the lighting
-no more ldo 4040 round frames for 300 sad bois ):

rain swift
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Finally made a cover for those 2020 braces to hide the wiring like I've been saying for months -finally stopped being lazy!

Glad the motor wires + thermistor wires sleeved was still just enough thicc that it can be tucked into the 2020 extrusion channels nicely

And since I keep making problems for myself - tucking the motor wires on top means I can't mount the filament cutter striker - this is what I came up with for now - using the front motors as a base!

MORE CARBONARA? oh wait nvm just carbon element for the filter

quasi bridge
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Looking good! Makes me wish I would have gone Sheet Metal on my new build… but I’m just doing metal XY joints.

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Also, love the Z chain mount!

terse nexus
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Such a good deal

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Sad I missed it

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Is there a reason for the double z drive carriages?

rain swift
# quasi bridge Also, love the Z chain mount!

Oh thank you! Really ties it in nicely! Although I just broke it 5 mins ago (wasn’t printed with PIF settings 🥲)

I really dig the chain look even tho most of the wire inside are sleeved 😂

Sheetmetal was super intimidating at first but it ended up being very fun and a good learning experience!

rain swift
terse nexus
rain swift
terse nexus
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Yeah I may have lost 400$ on that one...

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At least I can think that that 400$ went towards convenience 😫

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I probably don't need any more chubes anyways. Next printer is probably going to be a real all out build of my own design with all cnc/slm and no extrusions

rain swift
terse nexus
rain swift
rain swift
terse nexus
rain swift
terse nexus
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Z and y are airtac and x is motion perfect

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Motion perfect is so expensive

quasi bridge
quasi bridge
# rain swift Also did you get the LDO corners on sale?

No, sadly not. I actually ordered a set two weeks ago when they were showing in stock… Then I opened the box and they were grey corners. I wanted to cry when they said the blacks were out of stock… so now I’m just waiting for them to get more so I can exchange.

rain swift
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Been learning a lot about belt mounting lately when all I wanted to know was: inside loop or outside loop? hehe
Using vitalii's early revision xol mount - we spaced out from the carriage 1.5mm - which I've now learned is not the 2.2-2.3 monolith spacing. (I got 2.24 from monolith cad)
Looking at my belts I can see an inwards bow towards the rail - sounds like an easy fix but sounds like I should wait till everyone agrees before I order custom spacer from SCS

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Our belts should have been broken in by now after some printing hours! Time for IS testing!
Charts cleaned up a little bit! Looks like we still have room for improvement according to belt diff and noise

rain swift
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SLM WWBMG parts from jl3dp- very impressed! First time doing this process so some mistakes. I see now how I can improve and optimize parts with my next order since some of these keep original dimensions they ended up chonky!

rain swift
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Pretty much perfect fit - but heavy.

Next plan is to study the cnc Sherpa and try to skeletonize/optimize where I can

Keeping the front piece printed since I want dual filament sensor and have a nice esthetic 😅

The PCB mount is way overkill - I can trim away some fat with a grinder no need to remake I don’t think

rain swift
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Remade my motor harness thicc and girthy - first time around they were lanky and dumpy. The Z chain is so full but neat heh

Finally ditched the carto for beacon! feels gud to support . Dollar store wig vs Full salon blow out you can see where the effort went haha

rain swift
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thats ALOT of pink zipties - does that mean we're finally wiring up the v0.2?
-No because why did I go into this project thinking I can reuse all my v2 parts? hehe

Not happy about the sleeving - it turned out to be a Neon pink - not our pastel pink - tbd it clashes very strongly

Why did I waste 50 bucks on a picobilical kit when I have extra ebb36 to use for CAN cute_angry_puppy

Liddo pink flower knobs on matching Keenovo bed heater hehe

rain swift
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Just a little electronics optimizing right?

Monolith vertical UHP mounts to free up some space.

Trying it those UK termination blocks. So far I like.

A little carnage to the ACM panel while remove those cable ducts….

Oh my god what have I done

terse nexus
rain swift
rain swift
rain swift
terse nexus
torn bolt
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Every time I see the wiring. It reminds me of mine

rain swift
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Gimme that skateboard grip tape lookhad extra heavy duty textured vinyl from lining my garage toolboxes

Mainly wanted to convert to Horizontal Electronics DIN rails since the vertical orientation never made sense to me and these seems more space efficient

Rare v2 underbelly shot lol - wish inverted electronics for v2 was a thing - that hooded bed mod? Is any good?

rain swift
rain swift
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You guys make me want to change my profile image to my tabby but i've had this one since 2016 hehe

terse nexus
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You should go for 79° chamber temps

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Get one of Wayne's new "spooky boxes"

rain swift
terse nexus
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Lol

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I no longer have my x1c

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It was replaced with a qidi plus 4 and it wasn't missed

rain swift
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Ruff draft of placement
-may have cut motor harnesses a little shorter than I’d like - no longer that center vert ducting
-to have box of duct including alongside fan skirts like before
-switch to double banked uk terminals - maybe for motor
-I have a bunch of 5inch DIN rails to be creative with.

  • usb hub(s) in that bottom spot?

I probably should’ve printed the external driver mount before starting 🤗

long gull
rain swift
long gull
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Ok it's basically the same thing, just green🙂.

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It's a shame I don't have room for external drivers (and I don't feel like rewiring everything 😅)

rain swift
long gull
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Just put the fan over it and you're done. I'm not a fan of putting drivers in a closed case.

rain swift
long gull
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Yeah, something like that.
It's a bit too closed off for my taste. But everyone's different.

4040 no longer fits my frame due to the outer dimensions 😭.

terse nexus
long gull
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That would be the more sensible option for me as well.

rain swift
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Guys it’s not Black Friday anymore @long gull @terse nexus cat_bruh

terse nexus
rain swift
terse nexus
true spear
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I'd like to ask you to avoid using that term on this server. We attract a very neuro-divergent community and the phrase is offensive to many. If you could change the word to something else it would be appreciated, otherwise the post may be removed

terse nexus
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I forget

sinful wharf
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Just saying

long gull
rain swift
rain swift
long gull
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PCBway is the secret 🤪.

rain swift
long gull
sweet trellis
long gull
sweet trellis
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anyways lets not talk politicts in here 🙂

terse nexus
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The mix between the bolted milled and printed parts can become a nightmare at higher motor temps

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Heat transfers through the motor and into the gears/filament much faster.

rain swift
terse nexus
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Titanium is better than nothing but not exactly ideal. I have one of the slm repacks on order

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It was an impulse purchase with tricorn

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I have some peek blocks that were scrap from work that I might end up doing something with

terse nexus
wicked storm
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Peek screws gg

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Got some here

sweet trellis
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well worth the money

terse nexus
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All peek

wicked storm
rain swift
# terse nexus Heat transfers through the motor and into the gears/filament much faster.

My 17mm extruder motor was crazy hot which wasn’t a problem when I had my CNC Sherpa. But my 20mm 6t extruder motor just came in so I don’t think heat will be an issue. Still waiting for smol chube. I’m gonna get this piece remade in SLM Ti after I skeletonize it some more. The main WWBMG is still printed pccf so I hope that should be okay for now.

Main reason for all this is mmu compatibility + esthetics or else I would’ve gone takeoff (which may end up happening anyways). I saw SLiM XOL a while back so I may play with that or try to do a a4T version with my basic cad abilities lol.

Toolhead hardware is all Ti so hoping heat transfer is minimal.

High accel/speed printing is still new to me so I’m still figuring tuning - haven’t outrun my 4010s yet and I absolutely hate CPAP haha

rain swift
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Electronics overhaul is a lot more work than I thought and progress has been slow with the holidays.

24v into Manta and 48v straight to standalone driver? @terse nexus

Got the correct PSU for the v0 but wrong outlet/switch 🥲

terse nexus
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You can get a new resistor for those external drivers

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So you can have usable rsense

rain swift
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Voronica — The Crackhead 2.4 (300mm Monolith AWD)

rain swift
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These are cool! 😍 Goodbye ugly 5-pin JST @slender mural

slender mural
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I don’t think that is my design if those are the FYSETC ones.

rain swift
slender mural
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I don’t get anything either way for the design so I really don’t care.

slender mural
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I’m not in it to make money, only to make the world a better place.

rain swift
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Noooooo made these nice and pretty after cutting to size and adding exhaust cutouts just to discover this major oversight. Turns out white was the wrong color choice when it’s up against black skirts. Ordered black cable ducting but holiday shipping sucks ugh.

Added some grommets for the cutouts in the ACM panel. These panel edges are sharp and sketchy. Round grommet in a square hole was meh but it’s secure, function > form I guess

From Black Friday haul - Finally found my Goldilocks electric screw driver!!!! Stronger than those tiny 3v pen ones but tame enough for M3/M5 hardware without destroying them! No more lazy sketchy impact driver action heh

rain swift
# terse nexus You can get a new resistor for those external drivers

Do you know What problems I will face with running stock resistors? I saw people talking about it in mono discord but I haven’t really looked into it much. I put in an order for 0.075 ohms ones, should I just wait till I change them out before using the externals?

Also ordered SLM clamp from in3dtec so ignore my earlier ping 😅

terse nexus
rain swift
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Sunon fans for the external drivers - 12v + Tach since Im planning to run them independently (not on board)

Gucci west3d F623 bearings for the v0

LDO 6T nitride gear motor since I destroyed the brass 8t with improper meshing (woops)

rain swift
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Hi I’m Denald and my hobby is starting projects that I don’t finish!

V0.2 - keep ordering wrong parts w/o realizing until too late. Fiancé not very motivated.

Formbot Boxturtle kit - I’ve had since MAY 🤡

V2 electronics overhaul - Trying to be clean and cohesive. Pretty much every wire is being remade due to length differences and janky crimp/sleeving mistakes.

-Good example is my inconsistent and sloppy exhaust fan wiring where I tried to reuse the noctua sleeving and stacked a bunch of heat shrink that made the run super stiff. Now they are trimmed, joined, extended and sleeved as identical as I could manage cuz symmetry is sexy 🥴 ( still WIP until I get final measurements)

Z Motors - Replacing and sleeving these awful Moons motor cables that disintegrates if you blow on it.

And finally My car is also overdue for an oil change I’ve ignored for 2 months heh

rain swift
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CAN U SEE DA VISION?!
Self sourced v0.2 starting to look like a printer finally!

Mounted ACM bottom panel wrong way - but may leave it like this and sleeve the bed umbilical (no cable chain)

Elite power switch mounting - no questions asked.

And first start with mains power - no magic smoke! Then turning the SKR Pico into a can bridge Using this waveshare CAN Transceiver.

waiting for some more stuff

  • white heatshrink tubing to complete the pink sleeving
    -ebb36 gen2 to start wiring toolhead
    -a working v2 to print rest of the skirts hehe
rain swift
rain swift
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temporarily wiring up the onboard drivers to print some stuff before finalizing locations and wiring length

such a big difference still compared to before!
As well as successful first start up since the tear down - no magic smoke but btt canbus cable took a shit (zero continuity on both the 26awg wires - trimmed like 12 inches from both sides and didnt' even eliminate the break GGs BTT)

Which reminds IGUS never shipped my chainflex cable from over a month ago - so I can make a CAN+USB umbilical with all 20awg....elmo_shrug

rain swift
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Zero motivation until the correct black duct ways came.

Grommet didnt work lol - so reused that stock sheath thing that came in the formbot kit. Bedtherm and Bedfan cabling sleeved together more tidiness.

Have this hard fystec build sheet magnet - which I will absolutely not use either with that logo (magic eraser /ipa, acetone didn’t work) .

My magnet sheet had a hard clear layer on it initially until one day I printed on it directly and ripped off 🥲 (blessed by bedmesh gods - no issues from this)

#

Don’t be me the idiot using too long hardware in the wwbmg fugging up the gear meshing.

Keep in mind, this is the wear in 2 weeks of light use.

Some 6T nitride gear vs 8t brass gear
Let’s see what damage I could o with the 6T hahahaha. About 13-15g difference between 20mm and 17mm motor. This difference was not worth the heat from the 17mm

rain swift
#

Forgot that I got the flying cam setup working before I broke my printer.
The footprint is alot bigger than I'd like, but its the only camera module I have good experience with so for now WIP.
(built in heat sink and all, so hopefully doesn't get cooked by heat bed https://www.amazon.com/Arducam-Autofocus-Lightburn-Security-Engraver/dp/B0DBTK235K

plain prism
rain swift
#

Wiring Saga continues: New years

Should've known doing too much at once = disaster. Low motivation since I encountered an almost impossible-to-solve klipper error w/ useless logs while doing a bunch of mods:

  1. Beacon Install
  2. Complete Wiring overhaul
  3. External Drivers

Ripping out a bunch of the new wiring, multimetere checks etc ... ended up being remnants of cartographer settings/macros during carto->beacon conversion. bummer

Also had a funny thing where crossbow blade detached and was stuck in cut position while the arm fully retracted- leading to me unable to load filament (behaved like a clog)

#

Also got my combo monolith-hartk umbilical thing working nicely (y endstop + chamber thermistor). Although its a little crooked... lol

Any smash players see R.O.B. resemblence? hehe

rain swift
#

and I'm still terrible at SMD soldering. Prob shouldve tested them first as is. yolo

terse nexus
rain swift
long gull
#

@rain swift What's up, is your build finished?
There hasn't been an update for a few days now 🤪.

rain swift
long gull
rain swift
#

The voron curse 🤣 @long gull
Printer down
PC also down for maintenance

rain swift
#

Too many projects at once 🥲

terse lake
#

Nice bimmers

long gull
rain swift
rain swift
long gull
spice aurora
#

How much did you spend on this machine?

rain swift
#

Finally got 8ft of IGUS chain flex CF9 to make my CAN+USB umbilical! Only took 2 months direct from IGUS 😭

7x20AWG wires - going to split the ground
Diameter is 7.5mm

Not sure if I’m going to wire this now or wait for smol chube so I can do full toolhead overhaul

#

External driver mockup - soldering the rest of the resistors went better than the first 👌

Blue PCCF was wet but should be functional for now

Cheapo 3010 fans for now hopefully not too loud since they are always on if wires directly to the drivers

rain swift
rain swift
spice aurora
rain swift
# spice aurora That’s… less than I expected! You were going for the fancy, high-end parts almos...

Haha that’s what I get for being stubborn and not doing research!
Didn’t have a clear direction in the beginning so I was just throwing stuff at it. But now also seeing other quality builds and what people can do definitely influenced me and gave me new ideas/goals to work towards.

But no regrets I learn by actually doing things myself and it was fun! Made new friends. Gained some new skills I can apply outside of 3d printing too!
100% worth! catroombaspin

I can probably still recoup some money from selling parts I’m not using / or start another build I’ll never finish 🥲

1.75x for now - that’s a solid setup until you get hungry from the mod bug hahaha

long gull
winter loom
rain swift
winter loom
rain swift
winter loom
#

In any case, glad it lined up for ya

rain swift
winter loom
#

It's pretty cool BTT posts the cad of all their boards. Makes custom stuff way easier to make

quasi bridge
rain swift
#

SLM goodies from in3Dtec! This time in aluminum and not stainless steel 😬

A skeletonized WWBMG - inspired by the Burgos SLM bondtech extruder

Mgn12h belt clamp

SLM A4T crossbow adapter

+1mm Z motor tensioner

And my ebb36 mount but more optimized compared to the first time I made it!

quasi bridge
#

Damn!!! Do they do a black coating like that?!?

rain swift
quasi bridge
#

Oh no kidding! They look black to me, and SOOO good!

#

Great work on that! I’m curious to see how they perform, and the weight comparison.

quasi bridge
rain swift
#

Just for fun: when I accidentally ordered SLM stainless steel instead of SLM Alu 😭

Insanely heavy

Note: my wwbmg and cutter adapter have custom holes for a pseudo titanium skeleton between the parts 🫡

#

47g for SLM alu WWBMG housing

iirc I think metal housing for fystec Sherpa was 35ish grams

terse nexus
#

How did you do it?

rain swift
# terse nexus That finish looks amazing?

It’s still the raw finish! I plan to clean up the surfaces with a sanding block and then run everything thru the tumbler. I’ll take before and after close ups later

rain swift
rain swift
#

Some RAW extruder closeups - lots of post processing to do.
Hopefully it even works haha

@terse nexus

quasi bridge
quasi bridge
rain swift
#

EBB36 gen 2 - not sure if I should switch at all for a few reasons

-XT30 vs MX3 connector
-taller board - (will likely have to make my own right angle adapter )
-Both CAN/USB require this adapter board

gleaming valve
#

Also cable that comes with is inverted compared to old Biqu cables to double check polarity if you plug old cable

rain swift
long gull
#

Gen2 is 75° ratet

gleaming valve
rain swift
#

Damn black raceways look so goood! Still a bunch of small details to address but happy with the outcome so far. Before picture for reference.

Definitely bit off a lot more than I could chew with an electronics bay overhaul. Slow progress and Zero motivation last few weeks but little by little finally got her in a functional state again!

rain swift
#

Initial run and moving steppers meant my soldering of the sense resistors on the external drivers was great success

But the always on 24v cheapo 3010 fans was insane! Really didn’t want any more wiring projects but I had these 12v Sunon fans I had to make a splitter for into a single fan header on the manta. Waaaaay more quiet and turns on only when in use.!

Finally had time to get tach working for most of the different fans!

rain swift
#

Started making a CAN+USB umbilical before a gen2 ebb36 landed in my hands. Is single USB with passthru for beacon the way?

Definitely don’t want to keep making harnesses from scratch - might terminate the xt30 to a microdot anchored on the toolhead before it goes through the pug

Trying out this angled XT30 before I make my own - it’s pretty stiff so not sure exactly how the routing will go. It’s short so it will terminate before it gets to the exhaust I think.

Current one was made by hand and way more flexible

Another decision roadblock 😭

rain swift
#

Spend lots of money and time on sheetmetal gantry. Buys CNC gantry anyways. Stonks

Where’s my gawdamn chube mini Bruce

sweet trellis
#

i spend like 200€ on sheet metal (maybe even more) and a good 100€ on the printed gantry for the v2 only to replace both with cnc 😆

gleaming valve
rain swift
rain swift
sweet trellis
#

best tool i bought in a long while!

gleaming valve
# rain swift West3d!

Nice placed pre order I guess they ship before end of April as UK site says 2nd half of it

sweet trellis
gleaming valve
#

It says it’s out of stock there

sweet trellis
jagged coral
#

With parts you want to reduce weight, have you tried modelling these and using generative ai to design the strongest lightest parts?

terse nexus
#

With toolhead design it is difficult because you have to maintain a center of mass

jagged coral
# terse nexus Which parts?

Any parts that are moving, I’ve not had ago at it because autodesk is expensive and the generative Ai features are not free. You can model the parts or import a step file, then set the parameters e.g the dimensions it’s not allowed to change, you can also set features like centre of mass. It then removes or adds material where it’s needed.

It’s probably better to use SLM or sls as they don’t need supports so you won’t have to design a part to be 3d printed like fdm.

terse nexus
#

Issue is that any moving part needs center of mass calculated for it and I don’t know if AI does that. Otherwise you would have a vzbot situation

rain swift
#

A lil maintenance and tidying up before cnc mono party!

Then oh no what do we see? Belt damage ): No wonder my tension was getting wonky!

this scenario was always at the back of my mind but to actually predict and then see it happen is nutty. And Prematurely as well! these belts are relatively new. Bummer but now wet get an excuse for 9mm closed loop EPDM!!

#

Luckily a Boy Scout is always prepared!

SLM monolith universal belt clamp! Switching back to my old Vitalii CNC carriage (with a little drill press gore).

Look at that teeth engagement! Got lucky and found these belt clamp designed for cartographer carriage that ended up working without any changes - however there are some necessary tweaks that have to be done.

We just barely was able to clamp past the break in the belt fibers for now…

sweet trellis
rain swift
#

Haven’t ran one of these in a long while. And shes back one last time!

rain swift
#

Thank you luke and audrina for letting me do a last minute order change before smol chube production starts since I can’t ever make up my mind 😬

Smol chube -> medium chube

knotty berry
#

Lmao nice

terse nexus
sweet trellis
cold scarab
#

Hi, first of all congratulations about your amazing build, I'm looking towards this same path good aesthetics 2WD so let's see how it performs

cold scarab
sweet trellis
cold scarab
#

It's better than CNC?

sweet trellis
#

sheetmetal is harder to assemble, depending on where you source the part either cheaper or more expensive then cnc

#

but until now it was the only available metal option

cold scarab
#

F.e in a local laser company ATSS it's 58€ without shipping included

terse nexus
cold scarab
#

In terms of performance is a big difference between ATSS and Monolith

sweet trellis
#

but at this point i would not bougher with sheet metal and just buy a cnc kit

cold scarab
#

Yeah I saw there is a ATSS CNC kit

knotty berry
rain swift
# cold scarab Yeah I saw there is a ATSS CNC kit

Yup it was definitely a learning experiment as I had no idea what I was doing when I started. Just randomly trying things and upgrading as my needs/wants change. Started with atss 2wd and progressed to mono sheetmetal. Then CNC mono whenever that gets sent out! Sheet metal is a big project (prob more expensive than CNC if I factor in time and money on tools etc). And I'm still not quite happy with my work (small imperfections here and there). CNC is the way to go less headache!

cold scarab
terse nexus
cold scarab
terse nexus
cold scarab
rain swift
rain swift
terse nexus
sweet trellis
#

like Hank said i ordered a silicon hose that should be pretty damn quiet

terse nexus
sweet trellis
#

and the ws9290 is going in my steel electronic box with some basotect for sound dampening inside

terse nexus
#

I am sending a cnc trinity to hydro to test when I send him the G2 repack

sweet trellis
#

so ideally i would not even hear the cpap fan at sub 50% speed

#

and i also have some anit vibration standoffs in my aliexpress shopping cart that im gonna try and integrate into the dinrail mounting solution

rain swift
#

1 Year later finally started assembling my NSB boxturtle (300mm frame width). Never thought I would see this day 🤣

-all parts should be printed - fingers crossed

-a bummer thought: it won’t match anymore if I go 4040/2040 doom soon but if I the matched that then I can fit a 5th spool in there!

rain swift
#

Got a happy notification today! But also forgot to remind myself to get new closed loop belts... as well as the first piece the next project (:
True 300 cubed legggo

#

OCD me hated 280mm build volume. no real NEED for it but I can finally scratch that itch and then some !
For when I get chube + takeoff or trinity hehe

rain swift
#

Think I found a nice sleek blue to add a lil personality to voronica!
Polymaker fiberon ASACF. Voxel midnight blue was too dark, Ambrosio blue PCCF was too vibrant

rain swift
#

Forgot about this thing in the closet!
He’s alive and conscious!
Wired up 3.5 waveshare LCD as well as EBB36 gen2 THB in USB configuration.

Then I find out I have to disassemble part of the frame because I can’t cleanly peel the ACM panel 🥲

rain swift
#

It’s beautiful! 🤩
Too bad closed loop 9mm EPDM is backordered. My current belts might disintegrate if I disassemble 🥲

#

Is there a tutorial? Is this the right printer? How do I install this?

Jk but also found out my fiancés sister also just got a free printer from her company 😭

gleaming valve
rain swift
gleaming valve
#

Fair can't wait for mine. Also you putting it right at this time or you gonna wait?

rain swift
gleaming valve
sweet trellis
grand smelt
#

The belt

#

The reason to get a closed loop belt is they are cut straight, so your belt does not walk as much.

gleaming valve
#

Ah fair i thought u just mount it the way it is somehow without needing to cut which sounds awesome 😄

grand smelt
rain swift
rain swift
grand smelt
rain swift
#

Hexagon bestagon! Love it when vision becomes real and doesn't clash! Original acm was brushed alu (wasn't aware I could get white). Wrapped white then layered with transparent hex pattern

@slender mural correct direction this time! your words no longer haunt me hehe

real remnant
rain swift
#

Working on NSB BT SpoolersGrey trigger mount looks like boogers will eventually reprint

Working with CF filled ASA is not very fun, hands definitely starts itching after a bit - glove up!

rain swift
#

In honor of voron's cascade release a few weeks ago....
Decided to pull the trigger on a desktop CNC, specifically the Makera Z1 Pro!
I've always wanted to learn how to machine - good thing my fiance's father is a retired machinist! (for medical parts tho)
No DIY CNC since I don't know wtf I am doing and I don't need another project lol

maybe I can machine some parts I had planned to get SLM printed hehe TBD

rain swift
#

Thank you for fast service! And the only vendor in stock!@grand smelt

Closed loop belts came in! Can finally knock out the CNC conversion!

rain swift
#

Some puzzle pieces came in for the next milestone. Finally ready to join the big boys!

Next: structural panels or no? Fiancé and guests likes to watch the printer go brrrrr
-Also not sure if I want to go top electronics since I’m already adding 50mm to Z

Decision fatigue is real!

Also… This will be a complete frame and I’ll have a spare 300mm v2 frame sitting around…. Is there a Toolchanger in my future????

rain swift
#

Just realized one year ago today Voronica was serialized!

gleaming valve
grand smelt
#

I need to get a cnc to do awsome cnc slm stuff

rain swift
rain swift
#

CNC gantry swap was such a chill experience with the built in alignment features! No stress at all.

LDO 4040 Doom corners +50Z came to complete the 4040/2040 extrusions
Set. Not yet sure how I want to do the panels yet so currently going through builds

sweet trellis
rain swift
sweet trellis
#

yea lel

#

they ammount of pain it was to get them right

#

and cnc just .. works

rain swift
#

Also started working on all metal wwbmg. It looks so tough!

Now I know what to expect to SLM processing. Bearing holes reamed due to shrinkage. Had to reduce some of the alignment features that relied on flexing of plastic.

Good news gears don’t bind and rotate/mesh freely, no shimming needed

About 10g+ (without sensors )

sweet trellis
#

they did on a all metal sherpa mini v2 😄

rain swift
rain swift
#

yay no boom success time to break in new closed loop belts!

Unfortunately 4040/2040 build will take a bit while I figure out how exactly I want everything 😭

rain swift
#

Might be last time assembled until 4040/2040 doomish conversion!

Man I Love mono panel but hate the friggin clips! 2x more clips does NOT equal 2x more easy and secure

Ended up drilling out the corner clips and bolting the panel down 🙃

weak moat
rain swift
weak moat
#

Please 🙏

rain swift
# weak moat Can you post your graphs?

graphs haven't changed much, I'm definitely toolhead limited as is. vibration is from this same run (4/5/26) .
I print outer/inner at 160/250 for quality

I took toolhead apart again so nothing super recent lol

weak moat
rain swift
#

slight vfa, no ghosting. I think PA needs a lil bump

weak moat
rain swift
weak moat
#

Thank you for sharing

rain swift
#

Stelth endstop striker mockup. Adjustable SLM one on the way. Still refuse to use sensorless lol

weak moat
#

Looks so clean 👌

rain swift
#

Latest beacon graphs with closed loop 9mm epdm + CNC monolith AWD. Pushed a little harder with APH=125. Belts @ 200hz. 2504AH x 5160t @ 2.5A Pretty much the same wall I've been hitting with 2020 frame and printed toolhead.

rain swift
#

Protoype IN3Dtec SLM stuff came in!

Experimenting with custom rigid toolhead - (Not planning on releasing due to design around my own personal needs)

rain swift
#

Thank you sensei @wicked storm for your guidance and helping this noob source gucci AirTac rails for upcoming 4040/2040 300mm+50mmZ build!

tempted to install the X rail tonight! - is mobil1 EP2 grease sufficient?

glad wasp
#

Sorry if this is a stupid question, I'm new and full of stupid questions -- what's the toolhead with the screen on it called? Coolest thing I've ever seen

#

is it knomi?

rain swift
glad wasp
# rain swift Yup Knomi, I miss it but it had to go for performance and print quality reasons....

I did see some other people put them in the toolchanger docks themselves which is a cool idea. I read most of your build guide, super well documented and really fun to read, thank you for sharing. Did you find most of your performance increase by lightening weight in the toolhead itself (like by removing Knomi), by making the frame/gantry more rigid, or by switching from 24-48V? I love the idea of Knomi being on the toolhead so much I'm trying to decide if it's aesthetically it's worth it to trade off the performance/print quality concerns and maybe I can make it up elsewhere or if it's simply just too heavy to be on the toolhead itself

rain swift
# glad wasp I did see some other people put them in the toolchanger docks themselves which i...

Oh wow really appreciate that glad to hear it. I really had no idea what I was doing just experimenting as I go but it was a fun jorney. Still have no idea wtf I'm doing since I also prioritize esthetics lol but I've come to slightly better understand that simply: Rigidity > COM > Mass

But everyones setup is different, if you're not pushing speeds/accels maybe knomi wouldn't impact your print quality. I never bothered to try knomi again since I didn't want to introduce any possibility of a performance hit. You could probably still find a way to rigidly mount it in a better COM friendly spot and get away with it. Stealthburner was definitly a huge limiting factor though Moreso than knomi

rain swift
# sweet trellis they did on a all metal sherpa mini v2 😄

you jinxed me! TOO SOOON my metal extruder clogged! My sherpa V3 had these PEEK inserts that isolated the filment from the body. Maybe I can try to retrofit these or do the peek filament path like what you and hank mentioned. And like what burgos extruder does.

sweet trellis
rain swift
#

#1376437613233307712 message

sad day flying gantry cam died in the line of fire.

Knew that heatsink wasn’t enough with it being only rated for 70C and living 99% of its life near a 110c hotbed

Safe to say I’m stubborn hehe