#Voron v0.2 shaper issues

1 messages · Page 2 of 1

hasty siren
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maybe hold the toolhead board holder

frosty pagoda
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It does slightly hit the extruder arm thing that’s sticking up

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Doesn’t hit the belt here, but it’s not far from it

hasty siren
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is that rub on the belt

frosty pagoda
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It doesn’t hit the belt when running tests, but it’s close

hasty siren
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I'd try this again getting focus right

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dont move camera

frosty pagoda
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Alrighty, gonna have to do that tomorrow as I’ve got work, thanks for the help though

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I’ll try to find something to prop it up on, since I don’t think resting it against the frame is a good idea

frosty pagoda
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Got a new recording at 94, with better focus on the toolhead, hope this helps

frosty pagoda
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Gonna try also loosening some of the bearing stacks a bit, they spin fine from what I can see, but idek anymore😂

hasty siren
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Is this what the is graphs look like in this?

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And you have filament in the extruder right? Between the gears

hasty siren
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Try filament in the tube, tightening down the idler and moving the cable away from the ptfe, or see what it looks like without the ptfe even

frosty pagoda
frosty pagoda
hasty siren
frosty pagoda
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Will do later, is it fine if I just cut a strip of filament and put it through?

hasty siren
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Yep just to go in Between the gears to stop it from vibrating against each other

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And to load the idler

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Probs should push it down all the way to hotend in case it’s trying to buzz halfway

frosty pagoda
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Yeah no issue in that, will definitely try that later before I ship off my filament for some skirts lmao

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If that yields no change, I could try loosening up the bearing stacks a bit

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They’re not tight and they do spin, but you never know

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I also have to measure them

hasty siren
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Yeah I’d do filament, route usb cable with umbilical instead of ptfe, don’t have it against the extruder, replace with a softer rubberised one even if not right angled, and then measure stacks/tighten loosen

frosty pagoda
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Okay bearing stacks are the right height, put some filament in there

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Gonna try to run one now once it’s cooled down, then change the usb cable

frosty pagoda
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With filament in the bowden tube

hasty siren
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Yeah that looks way better

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Bump up accel/hz to like 150 on y

frosty pagoda
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Alright doing a run with that

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XY at 150 accel/hz

hasty siren
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Hmm yeah that didn’t work out so well

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I think @zinc gust will have to come take a look

frosty pagoda
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Yeah no worries, I’ll experiment with the bearing stacks a bit

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Thanks

zinc gust
hasty siren
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this was adxl facing up, 2 axis movement, usb tied to bowden

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tophat and panels off

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usb ziptied to umbilical instead of ptfe

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last known filament not in tube, I think usb back on ptfe

hasty siren
frosty pagoda
zinc gust
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what is your belt tension at and how are you measuring it?

frosty pagoda
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Around 2.0, using the pfmakes tension meter, gantry all the way in the back, with the toolhead centered

zinc gust
frosty pagoda
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Not sure I quite get that, Try 1&2 to what?😅

errant berry
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usb c cable routing

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try 1 and 2

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see which is better or if its a difference at all

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red line is a cable routing line
blue line is a cable routing line

frosty pagoda
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Ahhh I see, I’ll go grab a different cable

errant berry
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the cable should be flexible and not stiff

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so it doesnt affect the adxl

frosty pagoda
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It’s a braided somewhat-flexible cable

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The most flexible I have, sadly

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Actually I might have to stick with the angled cable, since otherwise it’ll sit into the frame

frosty pagoda
# zinc gust

For #2, should it run along the top Y extrusion? And should I find some way to zip tie it

frosty pagoda
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with cable routing #2, no zip ties

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With cable routing #1, no zip ties

zinc gust
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I think you might be racked

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based upon your y-axis

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basically it could be a sitiation where you tightened A belt all the way and then tightend b-belt

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this could create a situation where you are belt induced racked

frosty pagoda
zinc gust
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correct

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do you have a toolhead board adxl

frosty pagoda
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Okay let me go check rq

frosty pagoda
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That’s why I got the BTT adxl, the included toolhead ADXL ribbon broke on me

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Doesn’t seem racked, atleast I hope not, that’s the best that thing has ever looked

zinc gust
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try attaching your adxl to the nozzle

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and reruning

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are you running bleeding edge

frosty pagoda
frosty pagoda
zinc gust
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it doesn't matter

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just want a different view poiint

frosty pagoda
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Gotcha, I ran some tests earlier, but not with these cable runs

zinc gust
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so everyting on your system is metal?

frosty pagoda
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Yes, everything I could find in metal, atleast

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Also a MGN9C rail on the X axis

zinc gust
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if so then there is nothing really to absorb any resoance, which can mean that it is going to be harder for you

frosty pagoda
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Yeah definitely feeling the effects of my choice

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Though they were atleast somewhat decent, recommending 10k a few days ago, now down to 2.5k accel, somehow

zinc gust
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looser belts at this stage may help you

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conversely tighter may be better

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let get the nozzle measurement, and then try tigher belts

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try 2.1 or 2.2

frosty pagoda
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I am getting some dual shear stuff made (also in metal, so sorry lmfao I didn’t know the drawbacks)

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Gotcha

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Will try to attach it soon, thank you

frosty pagoda
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Gotta take off the toolhead for this nozzle adxl, working on it now

zinc gust
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when you do that double check the screws ont eh x-carriage

frosty pagoda
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The silicone sock on the dragon UHF doesn’t quite leave enough for the nozzle adxl to comfortably sit

errant berry
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Remove the sock

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Not needed

frosty pagoda
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Sits a bit tight on the Yavoth

frosty pagoda
errant berry
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Should have clarified, my bas

frosty pagoda
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Yeah no worries, that’s why im taking the toolhead off

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Had it off a few times already to put on the nozzle adxl

frosty pagoda
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How should I route the USB cable, from the side like the 1/2 above, or following the PTFE tube?

frosty pagoda
errant berry
frosty pagoda
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Gotcha, what about the cable routing?

zinc gust
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Might also want to change z height in resonance testor to 10 from 20

frosty pagoda
frosty pagoda
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Loading up now, then gonna put it on the floor to test

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Running first IS test now

zinc gust
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next thing after this can you cut the zip ties holding the umbilical to the toolhead and rerun

frosty pagoda
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I’ll cut the zip ties and re run now

hasty siren
zinc gust
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no change

frosty pagoda
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Me saying it’s not racked is purely going off of the gantry still being flat at front and back, will def check this

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Getting consistent measurements on the angles, will check others now

hasty siren
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Mine was bent, you can notice the wiggle on a granite plate, like 1mm ish raise on one side

frosty pagoda
frosty pagoda
hasty siren
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Can you take a pic top down of x gantry

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Is the rail sitting further back?

frosty pagoda
hasty siren
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Are your wires pushing the belts back on the right?

frosty pagoda
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No they don’t hit it

hasty siren
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This idler spin freely?

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Dunno why your belts have a middle line wear almost in the place between the 2 bearings

frosty pagoda
frosty pagoda
hasty siren
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What bearings are you using for idlers?

hasty siren
frosty pagoda
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Berserker F623 2RS

frosty pagoda
hasty siren
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What belts are you running? Gates?

frosty pagoda
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Yeah, Gates 6MM GT2 EDPM

hasty siren
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And the gap in between flanges is 6mm?

frosty pagoda
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Yes

hasty siren
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Which kit are your extrusions from?

frosty pagoda
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Formbot

hasty siren
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If you measure the ends of one like the top left rear

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How wide is it?

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15mm on the money?

frosty pagoda
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Measured a few, 15mm on the dot

hasty siren
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Hmm yeah no idea still

frosty pagoda
hasty siren
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I mean it looks ok mechanically

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Bearing stacks might be swishing the belts a bit

frosty pagoda
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Yeah, I don’t think I missed anything major? But im also no expert

hasty siren
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Xy bearing stacks like exactly 19mm

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Or like almost

frosty pagoda
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18.66mm

hasty siren
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It’s probably the angles but it almost looks like the parts closer to the pulleys is closer to outside belt

frosty pagoda
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Nvm this changes too much to be accurate

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Like 18.9 ish mm

hasty siren
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Are they all completely parallel?

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I think epdm belts are thicker than 2gt

frosty pagoda
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Not wider though

hasty siren
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One sec

frosty pagoda
hasty siren
frosty pagoda
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Ahh

hasty siren
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See if you can hang it off the edge like that

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The subtract the top thickness or bottom

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Also check the belt distances

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See if the belts are completely parallel

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It looks like it’s just the picture angles but your xy joints are closer looking than at the idlers for example

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Like the between belt distances

frosty pagoda
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I’ll be able to check tomorrow, but I know the total belt length is identical atleast

hasty siren
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Have you checked for IS results of ceramic bearing idler people before?

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I’m assuming there’s no lube or grease in them?

frosty pagoda
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That’s also at 200ApH though

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Gonna head off now, if any of yall have anything to try, ill get that done when im back home from some errands, thanks again for all the help

hasty siren
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😂 bit of a difference there

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I’d check your belt paths still

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Also for equal height

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Have no idea why so peaky so if you want to try something tomorrow, perhaps try strapping the accelerometer to the carriage directly with no toolhead, hold it or hang it off the top

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And see if you still get the same results, would at least give more info or maybe eliminate toolhead as issue if graphs look the same

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Gn

frosty pagoda
# zinc gust

All measurements are consistent, both diagonally and across

frosty pagoda
frosty pagoda
frosty pagoda
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tldw from video:

belt heights are consistent, belt pathing looks good, not rubbing anywhere, sits fine on the pulleys

frosty pagoda
hasty siren
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Probs want to keep your toolhead plugged in to not have errors and whatnots from heater and thermistor not connected

hasty siren
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Yep, the bolts go through the toolhead and into the carriage screws in front

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So same spacing

frosty pagoda
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Ohh yeah those, lmao

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What should I do about the toolhead, just manually hold it up while it’s doing the IS?

hasty siren
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I would 😂

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Just make sure you don’t hit the belts in the back

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Also @zinc gust should probs come help you

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I’m 100% out of ideas after this

frosty pagoda
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Hahaha fair

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Will try this, either way if it helps or not, thanks for going through this personal hell with me

hasty siren
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But I’d definitely look at epdm vs gt2 belts thickness, and look at previous examples of ceramic bearings because they’re lubeless afaik and a lot of wiggling balls straight through to carriage

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Send the graphs after you get it without toolhead and see if you still have roughly the same peaks and noise on the spikes

frosty pagoda
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👍

hasty siren
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Also I’d change out the cable and see too, that’s a bit thick and heavy at the connector

hasty siren
frosty pagoda
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Not from what I can tell

hasty siren
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Oh yeah I forgot

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These supposed to be shcs instead of fhcs?

frosty pagoda
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Yeah they’re supposed to be flatheads

hasty siren
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Is it countersunk like a cone?

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Shave your gantry after

frosty pagoda
hasty siren
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See if there’s any movement on that

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Twist it like toolhead nod but watch the joints

frosty pagoda
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Well then

frosty pagoda
frosty pagoda
hasty siren
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Is your orbiter new?

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And it looks like it might be motion system, idk if you can correlate it like this but

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But the peaks are still there (missing 100hz toolhead peak and 125hz)

frosty pagoda
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That thing has been through a lot in life

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I should probably just put it down for good, but it definitely extrudes

frosty pagoda
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I’ve now attached a new umbilical cable out of pure desperation😂

hasty siren
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I don’t think you’d need a rebuild

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I’d honestly just replace the idlers with regular greased bearings

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And put in gates gt2

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And see if that improves things

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Also print the stock mini stealthburner cause that’s one that’s been known solid baseline for me

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Not as bad 2 axis nodding cause one piece and no rattly gears like g2/orbiter 2

frosty pagoda
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I’ll start with the new belts, if not, I’ll try new bearings on stuff

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I know that the hybrid ceramics can work just fine, and should, im not sure they’re the issue, I’ll play around with loosening things and seeing how that goes aswell

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Am I tripping or is this “way” better?

frosty pagoda
hasty siren
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Yeah it’s a lot better compared to that

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What’d you do?

frosty pagoda
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mounted my toolhead and put another umbilical cable on it

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Lmfao

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I’m gonna run another one, with NO changes, now watch it be completely different

frosty pagoda
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More or less the same I think?

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So that’s good?

hasty siren
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Basically the same

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I think toolhead is adding the second axis movement

hasty siren
hasty siren
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You can see x move in with toolhead, 75-100 peak is on x axis

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No toolhead it seems fine

frosty pagoda
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Wonder how that’s happening then

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I can grab a video showing the toolhead and trying to tilt it

hasty siren
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Do you have a mini sb?

frosty pagoda
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I don’t

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This is the only toolhead I have

hasty siren
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pull backwards on the umbilical and the ptfe tube

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also run an IS with the ptfe tube disconnected see if there are any changes

frosty pagoda
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Ugh HE fan doesn’t spin with the new cable on, somethings broken somewhere

frosty pagoda
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The header is getting 5v, and the tach pin works, yet it doesn’t spin, I guess the fan is dead lol

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Or a break in the wire, hoping for that

frosty pagoda
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reporting back for duty, turns out im just sleep deprived and used too long screws which physically blocked it….

hasty siren
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Haha get some rest I think @zinc gust or @errant berry will have to come and help you

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#1333602373335126067 message

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This is for them, but it looks like on the gantry and with the same adxl mount, there’s only one axis of movement like it should be

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With the toolhead, there’s z and x axis of movement on the Y

frosty pagoda
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Gonna do a run without the PTFE tube

zinc gust
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Try this. Revert to standard kalico and rerun input shaper.

frosty pagoda
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Do you think it could be the high precision step compress?

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Or is there some other major change between bleeding edge and kalico

zinc gust
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yes

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I had to go back to standard kalico on one printer and magically the shapers looked good

frosty pagoda
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Interesting, would I have to re flash every single board in there?😅

zinc gust
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@reef ether might want to take a look at this after they switch back to standard Kalico and run the input shaper test again

frosty pagoda
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Is there an easy way to go from bleeding edge to mainline, or does it require reflashing every mcu in the printer?

zinc gust
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you might have to reflash the main MCU and toolhead MCU to get rid of some of the firmware features

frosty pagoda
zinc gust
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I would try just changing the branch first

frosty pagoda
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Yeah will do, and then comment out the high precision step comp

zinc gust
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yes

frosty pagoda
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Will give that a try after dinner, then run some IS again, thank you!

frosty pagoda
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These are my shaper graphs without high precision step comp @zinc gust ^

zinc gust
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what does your belt look like

frosty pagoda
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In terms of hz, or routing?

errant berry
frosty pagoda
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ah

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Running it now

hasty siren
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@zinc gust have you guys seen those types of peaks and noise with ceramic bearings for idlers?

errant berry
frosty pagoda
hasty siren
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Will leave you guys to it gl

errant berry
frosty pagoda
#
Alchemy3d

Berserker Hybrid Bearings by West3d High quality hybrid bearings (ceramic balls in steel!) made for super high rpm and low wear! These bearings are sourced from West3d and are known to be very high quality. See West3d product listing for more info! What to expect of this? High quality hybrid bearings by West3d Made wit

hasty siren
frosty pagoda
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Gonna head off now,

will try things in the morning or after work if anyone’s got any ideas Voron_Heart

frosty pagoda
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During the night, it evolved to this

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The only thing I’ve done since last night, is turn the printer off and on..

dense remnant
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so, did you do your graphs with heat soaked chamber last night?

frosty pagoda
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No, both were done cold

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Both the tophat and the panels are taken off anyway to figure out core issues, so I don’t think the chamber would heat up much😅

dense remnant
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that's weird..

I think we would have the experts @zinc gust or @errant berry to take a look at that 🙂

frosty pagoda
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The ADXL looks sturdy on the mount I have for it, but I could try printing a new one to make sure

errant berry
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Could u remind us what u use for measuring belt tension again please?

frosty pagoda
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I use the PFmakes tension meter

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When im back from work (1.5hrs ish) i can check the tension again, and send pictures of the process to make sure im doing it right, if that’d help?

frosty pagoda
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Home in record time, gonna get a video and some pictures of how I’ve been measuring tension

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Pictures if a video isn’t convenient to watch*

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Toolhead is pushed all the way back and centered

zinc gust
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Can you run a speed test, doesn’t need to be fast just want to get the toolhead moving around. Then remeasure belt tension

frosty pagoda
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Sure thing

zinc gust
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If you are not touching anything before the test I think either tension in the belts is relaxing or the tension screws are moving

frosty pagoda
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The only thing I touched is that I moved the printer a few cm (and the power button)

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Should I just let it go for like, 50 iterations?

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After 50 iterations

zinc gust
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what does the other side measure

frosty pagoda
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2.0 currently, so it’s a bit lower, I can try getting them more even, and see if the gantry is racked again

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so one side has 2.1-2.15 ish, the other has 2.0-2.05

zinc gust
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you can check racking by moving the gantry to the front and see if both xy joints align to the their respect front idlers

frosty pagoda
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Looks good to me, both front and back, with now equal tension on them according to the meter

frosty pagoda
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Tension stayed the same

frosty pagoda
zinc gust
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You can try to redo tension.

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I am bit perplexed

frosty pagoda
# zinc gust You can try to redo tension.

Yeah, Gonna re-measure, am I measuring from the right points? for the right side, i just turn the meter upside down and do the same thing as on the left, so it doesnt hit an extrusion or anything

zinc gust
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yes that is correct

frosty pagoda
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2.2 on the right

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If it’s any help, maybe it could be Y axis related, they don’t feel that smooth going back and forth, some parts are a bit more “choppy”

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Maybe just taking the XY motion system apart, and triple checking everything could be a good idea, I feel like I've exhausted a lot of options thanks to all you guys' help, I also have new belts, so that might be a good time to get those installed

zinc gust
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can you flip that adxl. it could be the adxl mounting

frosty pagoda
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Just flip it 180 degrees?

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or flip the actual mount

zinc gust
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If you can flip the adxl that would be fine. Then have the cable lie like a lazy river ont eh bed plate. We want to try and reduce the effect of the cable on the adxl

frosty pagoda
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So like this but with the cable in the lazy river style?

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Tried pressing on some things, found out my filter seems to vibrate a lot, creating more noise

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These were taken with me pressing down on the filter to try and lower how much it vibrates

frosty pagoda
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belts look a bit more even? i think?

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atleast on one peak lmao

zinc gust
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did you already check to make sure all the screws are snug on the motion system

frosty pagoda
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Yes, they are, maybe the bearing stacks are a bit tight?

zinc gust
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And the nozzle adxl says the same thing?

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When you switch to the nozzle adxl you need to change resonance_testor

frosty pagoda
zinc gust
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Are they both called adxl

frosty pagoda
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One is called ADXL, one is called BTT_ADXL345

zinc gust
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One of these is always comment out?

frosty pagoda
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Yes, if i use the BTT adxl, I comment out the other in my printer.cfg, these are in separate folders

zinc gust
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Remove the adxl on the front of the dragon burner

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Which nozzle probe do you have?

frosty pagoda
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Makes sense, it’s the Yavoth toolhead but close enough to a dragonburner

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Will find the appropriate length screw, then make sure it’s on the carriage properly

frosty pagoda
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That’s very innovative, should I do the nozzle or the orbiter mounted ADXL first?

zinc gust
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Your choice

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Maybe not so big a loop

frosty pagoda
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Yeah I've got a bunch of kapton tape for the back to mask it off, im gonna run a nozzle adxl thing now, then try one of the orbiter options

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I have lots of room for mounting it flat with the lazy river thing

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Appreciate all the suggestions, gonna try to get through them ASAP

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These are from the nozzle adxl

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This is with the orbiter upright side mount and zip ties

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Will try the m3 screw orbiter mount now

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with the last flat mount

zinc gust
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Did you lube your y-axis when you got it

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Can you post a belts please

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Using the last adxl position please

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Also can you verify your screws are snug going into the y linear rails please

frosty pagoda
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Lagermeister grease

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Can take them off and re lube when I get new belts though

frosty pagoda
frosty pagoda
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Checking screws now

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Screws weren’t loose but had a bit of room for tightening m

frosty pagoda
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The rails had maybe a quarter of a turn with small screwdriver

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New graphs, same mount, just with more tightened screws

frosty pagoda
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I’m wondering if just removing the motion system, and doing a thorough re-squaring of the frame, and taking my sweet time with the motion system would smooth out some of this stuff, I wanna hear y’all’s opinions on that, you’ve all been a huge help

hasty siren
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My vote is bearings and belts to see if it changes

frosty pagoda
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Gonna try to redo the belts tonight, if it’s still bad, this weekend is gonna be rebuilding the motion system, unless that’s a horrible idea

frosty pagoda
zinc gust
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V0’s suck in the belt department. Look into belt helper on stealth changers GitHub. You might be able to save your belts

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That being said, I would take the belts off and see if the x-axis moves freely.

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Then I would take each bearing between my fingers and try to hear if it is crunchy

hasty siren
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Also cause that’ll be the easiest way to inspect the gantry without having to do a full rebuild

frosty pagoda
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Gonna take atleast XY apart to check bearings and such

frosty pagoda
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One bearing does have a bit of sound when spinning it, but the other one in the same stack doesn’t

zinc gust
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what is that loud crack at the end

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when you go slow do you feel like hit stops for a bit?

frosty pagoda
frosty pagoda
zinc gust
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you might want to relube the rails. More lube is better than less lube

frosty pagoda
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Only when going to the left on the X rail somehow

frosty pagoda
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Oh yeah these Y rails feel way worse than when I installed them

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2 of the 4 bearings in the front idlers have had a small bit of sound when they were moved while being held up to my ear, only sometimes though, not sure how much that matters

frosty pagoda
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Don’t know if I can rule those out, they’re not consistently crunchy, could’ve been a nail or a hair brushing against

frosty pagoda
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Only had slight suspicion of 2 bearings, I put them on the same front idler, and when alchemy is back in stock I’ll order some more so it’s less of a pain to swap

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Might replace one Y rails, since it was dropped when I was carrying all 3 (when I first got them) though I couldn’t feel a difference in it at first, rather be safe than sorry

frosty pagoda
zinc gust
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Do you rails lube holes actually work. Some are just for show

frosty pagoda
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They should work, was told that atleast

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They’re all berserker rails

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I’ll probably have it belted tonight, but I do have work in the morning so won’t be able to test a huge amount

frosty pagoda
errant berry
frosty pagoda
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Weird, couldn’t seem to fill up the mgn9c that way

errant berry
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It needs some pressure

frosty pagoda
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Yeahhh I tried haha, oh well, they’re lubed now one way or another

#

Belts are on, need to be trimmed and tensioned

#

Will not have time to run tests today, gonna have to wait until the morning

#

Gonna send a recap as this last video

#

Done for the night, barely got it assembled in time,

Thanks for the tips and things to look out for, might see if I can get a single run or two in the morning

hasty siren
#

and if you’re using nut bars and binding at the screws consider printing nut bars and using m2

#

If you take endcaps off to grease through lube ports, lightly tighten the screws after, run the carriage up and down the rails to align them, check that they’re equidistant front left right tip etc, then lightly tighten them, just needs to stop screw from backing out, too much will banana them

#

Pic shows example of where lube should ooze out (ball entry) when you lube through the ports

#

And the vids are what happens with most nutbars when tightening , nuts are a lot less bindy at screws if you populate every hole. Usually not a big issue or that noticeable with printed parts but cnc will magnify that significantly

hasty siren
# frosty pagoda

This sounds mostly ok though so only do the above if you still have issues

zinc gust
#

@frosty pagoda before you put the toolhead on move the gantry around by hand and see if there are any hiccup areas

frosty pagoda
#

No obnoxious hitching apart from like, small-low speed things, no major resistance

frosty pagoda
#

Belt graph after the rebuild, new belts, and lube

#

Incredible 🤣

#

I'm not sure if this helps at all, tried running it at 150accel/hz

frosty pagoda
hasty siren
#

Uhh right there at the end

#

Did you record past that

frosty pagoda
hasty siren
#

Hear the vibration becomes very rattly and not just cause it’s higher also midway

#

Seems like the b belt vibrations are transferring through gantry

#

Also I think the belts should be moving opposing vs bottom kicking in after

#

This is gates epdm?

frosty pagoda
hasty siren
#

What tension?

#

I wonder if you can go up a bit

#

And what’s the tension when you measure across the back

frosty pagoda
#

2.05 on the pfmakes meter

#

Though they’re probably still stretching and settling

hasty siren
#

Move the toolhead around a bit and do a couple centred head movements of the gantry back and forth before measuring

#

Try bumping it up a bit

#

And is it difficult for you to take the hotend out?

#

Not toolhead, just the hotend

frosty pagoda
#

Gotta take the toolhead off to do that more or less

hasty siren
#

Difficult?

frosty pagoda
hasty siren
#

This is the only nozzle graph?

#

Try bumping tensions to like 2.2

#

Measure across the back where Bowden is

frosty pagoda
hasty siren
#

The move gantry forward and back and measure at sides too

frosty pagoda
hasty siren
#

It’s ages above

frosty pagoda
#

Ahh

frosty pagoda
#

Ill go find them

frosty pagoda
#

Look to be the most recent

hasty siren
frosty pagoda
#

Yep, these (Nozzle ADXL, same graph as above, just don't have to scroll as far)

hasty siren
#

Hmm interesting

#

See if you can take the hotend out

#

Comment out nozzle thermistor

#

Or plug a thermistor in the rear to the board if you have extra

#

Then tension to 2.1-2.3 and run it

#

That vids very good imo but try to start it before the y starts and end it after the y ends

#

Sounds like you started like 30hz to 100hz or so

frosty pagoda
#

keep in mind, those nozzle graphs are before my rebuild and new belts

#

could be very different now, i can test those when I'm back home

hasty siren
#

Yep

#

I’m seeing the gantry and carriage move a lot with y but less so the hotend and fans

frosty pagoda
#

Oh yeah true, they're not really in sync

hasty siren
#

Yeah hard to say esp with new belts, I’d turn up the tension a bit to like 120ish hz maybe 130

#

Should correlate to like 2.2 iirc?

frosty pagoda
#

Gotcha, will tighten them when I can

#

and then probably run like the speed test macro at a lot of iterations to try and break them in

frosty pagoda
#

I’ll give 2.1/2.2 a try, first gonna release the belts since I think I have some racking because of them

hasty siren
#

Potentially

#

When tightening, after a couple little turns left and right, move the toolhead around to reset belt tensions and then check

frosty pagoda
#

Finally have time to mess with it

#

Potentially dumb question,

I have my upper belt (B?) at 2.1, and my lower bekt (A?) at 2.3, now they’re even and not racked, if they’re at the same tension, they’re racked, did I mess up when tensioning them and did one side way too much? Or is there some easier way to go about fixing that

hasty siren
#

I usually trust the gantry being level more than measured belt tension because that's usually more translative in IS belt comparison for me

#

but I've had bent x beams that messes that up a bit

#

I'd say just ballpark undershoot it a bit

#

and do the fine tuning through belts graphs

#

alternatively, move gantry forward and backwards a couple times, press both xy joints into the motor mounts with one hand and measure both tensions with the other

frosty pagoda
hasty siren
# frosty pagoda Will try

yeah belt tension before and after pulley is sometimes not distributed evenly depending on which way it was moving beforehand -so I push the joints back/ press them against ab mounts to counteract that a bit

frosty pagoda
#

Reckon running the speed test macro to get it moving for a few iterations could also help distribute it?

hasty siren
#

yeah but it's usually faster to just like move it left right center, then sliding the gantry front to back a couple times

frosty pagoda
#

Gotcha, just did that for a while, gonna try measuring tension again

#

2.1 on upper belt

hasty siren
frosty pagoda
#

2.3 on lower belt, gantry doesn’t seem racked

hasty siren
#

i'd do belt graph then

frosty pagoda
#

Well then, something is a bit messed up

#

Just checked

#

Gonna record, a bit easier

#

tldr, back is flush, front is not

hasty siren
#

is the right xy joint

#

tilted backwards

#

like towards the back right diagonal?

#

also can you measure the gap between belts at the xy joint and at the idler?

#

looks about a mm or 1/2 mm wider at the front

frosty pagoda
hasty siren
#

yeah most likely

#

could also be uneven belt lengths, make sure all the xy joints and motor mounts are completely flush with extrusions

#

and not tilted

frosty pagoda
#

Belt lengths are even

#

I used a machinist square to make sure that the motor mounts and front idlers are flush

hasty siren
#

check the backs of the xy joints

#

where it hits the motor mounts

#

is the sound coming from the front 2 xy joint idlers?

frosty pagoda
frosty pagoda
hasty siren
#

keep the toolhead centered

#

and move gantry forwards and backwards

#

then do gantry only along x left right

#

then the diagonals

#

are you sure this side isnt skewed on the xy

#

oh wait

#

turned sound on

frosty pagoda
hasty siren
#

😂

frosty pagoda
hasty siren
#

a bit

frosty pagoda
#

Should I loosen belts and get that XY joint flush?

hasty siren
#

then derack gantry

#

I'd do a full screws check

#

so undo top 2 and bottom 1 gantry screw after belts

#

tighten y carriage screws

#

move gantry forwards back a tiny bit to space it out even

hasty siren
#

It sounds like one of the bearing stacks is a bit under what should be

#

And it’s rattling

#

Or a bearing is rattling

#

Maybe orbiter idler screw

#

Where’s the sound coming from?

frosty pagoda
hasty siren
#

the front diagonals dont really level it that well and can tilt them outwards like you had before

#

or just flush it with a known flat like a machinists square

frosty pagoda
hasty siren
#

yeah

#

needs to be flush

#

and the xy joints cant be pushind indwards or outwards or the y binds

#

which is why I try to move it a bit to let the y rails pull it out or push it in a bit before tightening

frosty pagoda
hasty siren
#

Lmao one sec let me get my v0

frosty pagoda
hasty siren
hasty siren
#

Make it perfectly flush against gantry

frosty pagoda
#

Fancy recording angle, this dinky machinist square isn’t helping 🤣 thanks for the video though

hasty siren
#

I could t find my square so used my caliper lmao

#

I have the same square it’s good

#

Just press it hard so it’s flush 😂 do as I say not as I do

frosty pagoda
#

Okay so loosen the screws on the gantry, press the square against it, and tighten one of the screws on both sides, then push it flat against A/B drives and lightly tighten the last screw?

hasty siren
#

Loosen the screws

#

Slide it so xy joints settle vertical

#

Can press outwards a bit

#

Confirm alignment by sliding and seeing if you hear ball clicking noises

#

If not the flat surface on the back and tighten one screw (I usually do bottom screw left and right

#

With the square or flat pressed along the gantry

#

Oh found my square

frosty pagoda
#

Taking s break to charge my phone, crucial step for me to survive this

hasty siren
#

Left and right, tighten bottom screw

#

Then do the wiggle like you’re skewing the gantry to settle the tops and align everything

frosty pagoda
#

Ah, so just flat against there and tighten the bottom screw, then wiggle, and then flatten against A/B?

hasty siren
#

Slide it back and see if left or right hits first,

#

Wiggle it a bit to adjust it more even, repeat

#

Then tighten too one above the bottom one

#

Slide again, recheck it hits even, adjust if needed

#

Then press and last screw

hasty siren
#

Don’t go too extreme on the wiggle it’s just to set it in a bit and make adjustments

frosty pagoda
#

Got it

#

let me see if I can find a power bank somewhere

hasty siren
#

Recorded a vid it’s easier lol

#

You can hear it align in the end

#

With a solid thunk and no bounce on both sides

frosty pagoda
#

Definitely gonna take some trial and error of me sending videos LOL

#

appreciate the videos though, definitely helps visualize

hasty siren
#

Turn up the sound you can hear the slight skew even if the vid doesn’t show it

#

Then the wiggle at the end aligns it

#

And you hear it not bounce when tapped in either side

#

The ultralight beam doesn’t have as much wiggle so I had to pull it out a bit to misalign it

#

Don’t do that, just do the wiggle to straighten it

#

This is the part I’m talking about, trying to wiggle it out towards the front to skew it and show you want I mean (don’t do that, just wiggle it a bit towards alignment like when I say “there”)

frosty pagoda
hasty siren
#

Yeah

#

I’m making the gap with my fingers

#

But like as An example

#

If the xy joints are skewed and not flush it’ll have that kinda gap

#

Like it’ll be touching at the ends but have a middle gap

frosty pagoda
#

Yeah okay, so its at an angle there

hasty siren
#

Tapping won’t show cause greens touching

frosty pagoda
#

Ohhh

hasty siren
#

Yep

#

I angled it for you

frosty pagoda
hasty siren
#

No worries the noodle beam is just temporarily on there till I find some m2 nuts and replace it with an extrusion😂

frosty pagoda
#

i have some square nuts in my gantry currently, they were a pita to get in compared to hex

#

gonna see if my phone has enough of a charge to handle recording lol

hasty siren
#

I like square nuts

#

Gonna get ready for bed- rest and charge phone I’ll check in after 😂

frosty pagoda
#

Just s few quick checks,

Loosen XY, square then to the gantry beam with the square, move back and forth on y and check for gaps

hasty siren
#

Ok

#
  1. Loosen the 3 screws
  2. (Tighten y carriage screws) then Slide a bit towards space out xy joints
  3. Square on the back of right, squeeze front bottom xy joint and extrusion against square on the back of x gantry, tighten bottom screw (repeat on left after)
frosty pagoda
#

Ah I see, gotta do the right side first

hasty siren
#
  1. (Optional tighten top screw closest to toolhead) push back against ab to check for V gap and xy skew, also racking where one hits first
frosty pagoda
#

Don’t know how I always manage to do this late at night, during the day would definitely help processing this stuff lmfao

hasty siren
#
  1. Wiggle towards straight and alignment, check with square if you feel like it’s flattened
#
  1. Check alignment and flushness and look for a solid thunk and no tap (check the last thunk in video before it ends, solid flush thunk sounds different and 0 tapping noise/play on both sides)
#
  1. Tighten top screws
frosty pagoda
#

Okay I see, definitely had that wrong at first lol

hasty siren
#

And then wiggle adjust as needed

frosty pagoda
#

The y carriage screws are already tightened, gonna do the back of the extrusion + xy joint and bottom screw now

hasty siren
#

Yeah order doesn’t matter too much imo

#

I like bottom screw and or top screw above that because it creates a pivot point

frosty pagoda
#

Yeah, just gonna follow this, I don’t trust my brain to make sense of this in any other order

hasty siren
#

And allows it to self align a bit

#

Then tighten the outer screw last cause that locks in alignment

#

(Can’t pivot with that one tightened)

#

That’s the pivot point

frosty pagoda
#

Go get ready for bed haha, I’ll have lots of videos of me going through the process for when you’re back

#

Can get a good laugh out of it🤣

hasty siren
frosty pagoda
#

Seems to hit at the same time, this is only with those bottom screws tightened up, after squaring against the square

#

Doesn’t seem like there’s any v gap? Nor xy skew? Or I just don’t know what to look for, you can yell at me for that later

hasty siren
#

Feel with your fingers if it’s flush across the back

#

Flashlight underneath check for light gap etc

#

Check bottom and tops separately

frosty pagoda
#

Don’t know how I’ve managed this but now it is definitely racked after moving it a bit by hand

hasty siren
#

Top can skew while bottom is straight

frosty pagoda
#

Ah

#

Im fighting an uphill battle against myself somehow

hasty siren
#

Wiggle is to set it and make sure everything settles in like straight and bottom matches top

#

Don’t have to if you can force it straight some other way haha that’s what works for me

#

Don’t forget the press when tightening the outside 2 screws

#

When I tighten those 2 it always skews a tiny bit for me

#

So I try and force it straight by the press

frosty pagoda
#

Ahhh

#

Yeah im still at step 4, trying to figure out v gap / xy skew or racking

#

This might be a lost cause at this time of night, and is probably better used tomorrow when I can comprehend the steps 💀

hasty siren
#

Try not to overthink it

#

I may have over complicated it cause I’m dead too 😅

frosty pagoda
#

Haha maybe it’s best for both of us if we continue this tomorrow or whenever you’ve got time

hasty siren
#

👍

#

Basically it’s this ^

frosty pagoda
#

the flashlight check was a bit confusing, im assuming you mean if any light shines through between the AB drive and the XY joint when its pushed back?

hasty siren
#

First one bumps a bit and is a bit of a ^

#

Yeah like if you shine a phone flashlight from underneath

frosty pagoda
#

Yeah there's always quite a gap between the xy joint and the ab drive

hasty siren
#

And the gantry is like ^

#

You’ll have light shine through where the blue mark is

hasty siren
frosty pagoda
#

ah, so just force it back?

hasty siren
#

But if you push gantry against ab and its skewed, only the furthest edge/tip of the xy joint will be touching it, and the extrusion will be forwards and not touching it

hasty siren
frosty pagoda
#

okay im mostly following now

#

still gonna attempt this tomorrow, but atleast im somewhat there now haha

hasty siren
#

Like extreme but if red is gantry, green is xy joint

frosty pagoda
#

okay so that is the v skew thing

hasty siren
#

White parts will hit ab

frosty pagoda
#

is that skew actually there? if so, how you see that is beyond me

hasty siren
#

Yellow arrow is the gap that light will shine through from the bottom up

hasty siren
#

I thought you were saying it’s there

#

😂

frosty pagoda
#

oh

#

i hope not

#

i didn't fully push the gantry against

hasty siren
#

Asking how to adjust and what I mean 😂

#

But the original one before all this definitely looked like it was

frosty pagoda
#

Oh definitely

#

Even I could see that

hasty siren
#

Yeah that’s like what you want to eliminate

frosty pagoda
#

Going to try and grind out this printer tomorrow, as every single weekday in the coming week i'm getting new server hardware

hasty siren
#

But if top and bottom are flush against a flat surface/square of and gantry is horizontal

frosty pagoda
#

Yeah

hasty siren
#

Aka touching left right same time solid thunk and extrusion is flat against it too

#

Then it’s chilling

frosty pagoda
#

yeah we want like a thunk not a clunk

hasty siren
#

Yeah like the vid

#

Second thunk

frosty pagoda
#

Yeah, gotcha, most of the time is probably gonna be spent trying to make sure that gantry is deracked

hasty siren
#

Like 2 drunk people trying to explain gantry racking cause we’re both tired lmao

hasty siren
frosty pagoda
#

might have more questions about it, but that'll wait until tomorrow so i can think it through again

#

the skirts for this thing are also being printed now, so it'll look way more complete, and hopefully also functional

hasty siren
#

Last thing is if the belts skew gantry and making the tension even agin doesn’t straighten it still, you can wiggle a bit to straighten, move toolhead, and recheck belt tension after

#

Cause sometimes the belt racking pulls the gantry skewed and the gantry still sticks in that position (the V) even when you fix the belts

frosty pagoda
frosty pagoda
#

This looks like a bit of a grub screw?

#

That could be an issue lmfao

#

I might wanna pull the steppers out and buy some new grub screws then

#

Wow

hasty siren
#

Uhh

#

Where’d you get that?

#

😭

#

Looks like it just backed out tbf

#

Use thread locker on it

#

Or superglue/nail polish if you have a gf

frosty pagoda
#

thought it was a piece of plastic at first

hasty siren
#

Probs hotend then

frosty pagoda
#

Ohhh that could be

hasty siren
#

Don’t apply threadlocker or nailpolish then

#

Slice boron nitride paste works well as a threadlocker tbh

frosty pagoda
#

now to figure out where the dragon UHF has a grub screw

hasty siren
#

Thermistor or heater grub

frosty pagoda
#

none of those have one on the uhf

#

afaik

#

does on the HF or standard, forgot which

hasty siren
#

How does the heater or thermistor stay in?

frosty pagoda
#

it goes in from the top n down

#

not from the side

hasty siren
frosty pagoda
#

loading up the cad model, im doubting myself but dont wanna take it apart unless necesarry

hasty siren
#

Check the sides for the grubs haha

#

Just a sock no?

#

And do an Is run without the hotend in

#

Perfect time to pull it out real quick

frosty pagoda
hasty siren
#

Take the front fan with it as well but leave the hotend mount in

frosty pagoda
#

the yavoth is one piece, if i take the hotend mount out, the entire toolhead is off ;p

hasty siren
#

Nice

#

Take the hotend and front fan out then haha

frosty pagoda
hasty siren
#

I suspect you’re getting a bit of penduluming

hasty siren
frosty pagoda
#

would that show that much on an IS graph, since the adxl is mounted to the orbiter?

hasty siren
#

2 screws in front, 2 side zip ties

frosty pagoda
hasty siren
#

And 2 on the extruder

frosty pagoda
#

not even tedious

#

just me being lazy

hasty siren
#

Don’t even need to take the toolhead board or anything off really

frosty pagoda
#

yeah

#

im still just being lazy

#

but will do it

hasty siren
frosty pagoda
#

thats the best chance ive had at anything with this apparently

#

so ill take it

#

(also still have to fix the gantry, will do that after i guess)

frosty pagoda
#

First time finding out the dragon uhf had grub screws for the heater

#

That makes so much more sense

hasty siren
#

Yeah uhh

#

You should probs tighten it

frosty pagoda
hasty siren
#

To prevent vibrating

frosty pagoda
#

That means im still missing one for the thermistor

#

💀

hasty siren
#

Just need one in each really

#

🤣

frosty pagoda
#

Or I just use one in the heater

#

Yeah

#

Fucking hell

#

Well thanks for the lesson on hardware I bought literally a year ago

hasty siren
#

Im literally building the hotend rn

#

Great timing

frosty pagoda
#

I hate boron nitride

#

Always an air pocket in the syringe so it flies out

#

okay, either way im running without thermistor and hotend heater for one run, right

#

And he fan

hasty siren
#

Yeahh

frosty pagoda
hasty siren
#

Same boat rn

frosty pagoda
#

Going out for a bit, then gonna re attempt the gantry

frosty pagoda
# hasty siren

So even after tightening this screw with the gantry pushed back flat, it seems a little bit skewed?

#

Either that or im really overthinking stuff

hasty siren
#

Yeah it looks skewed

#

Untighten the right screw

#

Put the square behind it and tighten the right screw

#

Is the left flushish?

frosty pagoda
#

That’s with using the square for both the bottom and top screws

hasty siren
#

Is it square when you look at it from the side?

hasty siren
#

And is this white left part flush ish with the extrusion?

#

If it is then use that to pivot/wiggle it straight

hasty siren
#

If you wiggle it and push the extrusion at the left screw towards AB motor mounts, the xy joint will pivot it out a bit and it will get pulled forward, try to do that a bit and hit it flush

frosty pagoda
hasty siren
#

Feel the back as well

#

If you’re sure it’s square then lock it in haha

frosty pagoda
hasty siren
#

Take a top down photo

frosty pagoda
#

(I’ve only properly attached the right side, the left side only has the bottom screw, screwed in

hasty siren
#

If you think it is then don’t worry

frosty pagoda
hasty siren
#

Can’t really see but it does look ok

#

Top down pic of the right Xy joint?

frosty pagoda
hasty siren
#

Definitely still skewed

hasty siren
hasty siren
#

Wait a second

#

Try to take a pic of the bottom xy joint from this same angle but a tiny bit more to the rear

hasty siren
#

To try and see this

frosty pagoda
#

Adjusted the top a bit

hasty siren
#

The bottom sticking out, same on the other side?

frosty pagoda
hasty siren
#

Top looks flush in the photo

frosty pagoda
#

Loosened the tops so I could get the bottom straight

#

This is s pic of left and right, look fine?

hasty siren
#

Ohh that’s much better

#

Right side top still a bit skewed

frosty pagoda
#

Wanted to make sure the bottom was fine first

#

Then I’ll run it back and forth a few times, then do the top

hasty siren
#

Perf

frosty pagoda
hasty siren
#

Yeah way better

#

Does it hot the back left and right at the same time?

#

I’m hopeful that this was causing wonky IS

frosty pagoda
#

Oh wait I didn’t save with sound so u could get the clunk

hasty siren
#

Yeahhh there we go

#

Looks straight too

#

When doing belts

#

Do a bit at a time left and right

#

Try not to skew it

frosty pagoda
#

Usually what I do is I take both knobs and turn them both an even amount

hasty siren
#

That looks straighter too

#

Way better

frosty pagoda
#

What’s best, tightening them at the same time, or going bit by bit alternating the knobs?

hasty siren
#

I do like a notch at a time left and right

#

But if you’re fairly well ambidextrously coordinated

#

Then at the same time probably would work just as good

frosty pagoda
#

I’ll do a notch a time hahaha , I don’t trust myself that much being ambidextrous

#

Taking things slow and steady with it

hasty siren
#

Yeah

#

If it racks then try correcting with belt tension first

#

And move the tool head around a bit before checking again

#

Last line option is the wiggle

#

Cause that might throw it off a bit

#

Don’t get distracted @frosty pagoda

#

You can show your build off after IS graphs are solid

frosty pagoda
#

Hahahah

hasty siren
#

You’re so close

frosty pagoda
#

I’m focused for today, the next week is gonna be busy

#

Gonna atleast try to get the tension right, no racking, and get an IS run tonight

#

Then maybe work on it tomorrow morning before work

hasty siren
#

Gantry screws tight no?

#

Idlers free spinning?

#

If so then belts, IS and I’m 90% sure it’ll be solid

frosty pagoda
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Will prob make a short run through video of what I have done and confirmed

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Then if I missed anything it’ll be more obvious

hasty siren
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Perf

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Naa main thing is the xy joint screws

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If the outer one is tight and it’s flush, usually will be fine

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That’s the one that holds the gantry straight and stops the pivot

frosty pagoda
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Man if this was one of those build and tune livestreams

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I’d be so rich

hasty siren
frosty pagoda
hasty siren
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Lucky I had my screen brightness turned up lmao

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Or you’d have to rebuild again

frosty pagoda
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okay im tensioning the knobs the same amount, yet one is at 0.7, and the other is at 1.5

hasty siren
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Move tool head recheck

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Idk if this is the proper way of doing it

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But I move gantry back, press the joints and test the tension then

frosty pagoda
hasty siren
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Tighten the looser one then haha

frosty pagoda
frosty pagoda
hasty siren
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Yeah leave the higher one

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Try and bring then closer

frosty pagoda
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Other belt also goes up when tightening one side though

hasty siren
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Hype

frosty pagoda
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Ones at 2, other ones now at 2.3

hasty siren
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Yep*

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You want to undershoot it

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Cause when you tighten one side the other tightens too

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Let out the 2.3 one slightly

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Then press the knob towards the side

frosty pagoda
hasty siren
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( or the side of the stepper closest to the motor mounts thowards the outside

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Push outwards

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Cause it sometimes sticks even if you untighten knob

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So 1. Slightly untighten knob

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2, push motor towards edge

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Then move gantry around a bit and recheck

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That make sense?