#E-Mod Backpack Slider

101 messages Β· Page 1 of 1 (latest)

oak gull
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After the large external E-mod, now a small compact version.

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The first external E-Mod, the new one is way smaller

rustic mist
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That looks interesting but damn its big :D

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got some pictures from inside the enclosure for us?

oak gull
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The first version is now a bit too big for me. That's why I came up with the idea of designing a version that is completely printed and smaller. Backpack because I wanted to put it behind the printer first. In the meantime, however, I have come to the decision to construct a desktop stand and the option of installing the backpack on the side or above the printer. At the moment everything is still under development and I'm still waiting for parts. However, I may print some or all of the first parts in the near future. I'll keep you up to date. The backpack is designed so that an Octopus or a Manat board can be installed there. Now there are a few pictures.

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all values in mm

oak gull
oak gull
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cable protection added

rustic mist
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that looks a lot more compact!

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would also be compact enough to mount it on the back of the printer so that its no in the way?

oak gull
oak gull
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First Test print πŸ˜…

oak gull
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Test print no2

oak gull
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Okay, it worked but the screws were too long πŸ˜…

oak gull
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Next step: Adjust the orientation so that the beautiful side can be seen from the outside

oak gull
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Yay first package with the 25x0.5 control cable πŸ˜…

oak gull
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I still have to make a few test prints and then fine-tune the material I want to use. The 24-pin CnLinko will arrive between February 11 and 18, and once they are there I will compare them with the CAD data again. I continue to use the 770-713 plug from Wago to supply the bed. A CnLinko 3 pin would also fit, but I have the Wago and it's cheaper πŸ˜…. If anyone would like a board with CnLinko 3 pin, just let me know.

oak gull
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Some pictures with possible positions. The aim is to have as many identical parts as possible for different mounting positions. For size comparison, this is a V2.4 250 mm.

restive spindle
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Love the strap-on idea!! πŸ˜‚

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Kidding aside...the cabling system here is awesome! This makes reconfiguring your machine so much easier by having the electronics and printer frame as separete entities. And we ALL know these machines don't stay in one config for long! It just makes sense.

oak gull
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An idea of how the Bachpack can be installed

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I'll wait until I have all the parts. Then I'll continue when I've built the first backpack.

junior valley
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Looks really interesting! Reminds me of the LH stinger

oak gull
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cable management

oak gull
oak gull
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🫣

oak gull
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One per day is enough

oak gull
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I give up, soldering the plugs sucks. Maybe I don't have the skill. But there are 19 pin plugs with cable, then you "only" have to solder the sockets. I go back to ATX or Micro Fit connectors.

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Then I'll get to work in the next few days and create a model for ATX/ Micro Fit connectors

restive spindle
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Damn. Too bad they don't use pins vice solder cups. Amphenol connectors do, BUT they're insanely expensive. What about phoenix connectors?

oak gull
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I made it after all, somehow I'm always annoyed by something like that and I carry on anyway.

oak gull
restive spindle
# oak gull Is there a compact version with 20 to 24 pins?

I filtered down their product range by 2.54mm pitch connections and found that that pitch maxes out at 24 pin positions, so yeah πŸ‘
https://www.phoenixcontact.com/en-pc/products/feed-through-plug-dfk-mstb-25-24-stf-508-lr-1230719
Part number details:
DFK-MSTB 2,5/24-STF-5,08-LR - Feed-through plug
1230719

restive spindle
oak gull
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I still have to solder the second pair. At the same time, I'm trying to optimize my printer in terms of tolerances. I'm currently at around +/- 0.2 mm and I'll see if I can leave it that way.

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I'm also just working my way forward bit by bit, as I have time.

oak gull
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When it works, it can even be relaxing πŸ˜…

restive spindle
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From sucks to relaxing = soldering πŸ˜‚

oak gull
oak gull
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Old vs new

oak gull
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First test assembly and the cover panel is currently being printed

oak gull
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The printer fiddled around and then ran out of filament, but this is what it looks like now

oak gull
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Forget to think about the tolerances πŸ˜–

oak gull
oak gull
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Everything looks good, now I just need a quiet minute to rebuild everything. I'm also thinking about converting everything back to the JST, with a box to throw the cables into so it's a bit more plug and play and you don't need all the Wagos. Maybe I'll even do that before I convert it πŸ˜…

oak gull
oak gull
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Now I'm making a distribution box for the printer after all. The advantage is that you can simply continue to use the crimped plugs. Here is the first sketch of how the plugs should be arranged.

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With CAN, I immediately thought of the Stealth Changer or similar multitoolhead systems, hence the 5 Wagos

oak gull
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CAN has 4 cables am I stupid

oak gull
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😁

oak gull
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It's crimping time

oak gull
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I had some time again

oak gull
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Now it's getting serious, let's go

oak gull
oak gull
lime marlin
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This is looking so good!

oak gull
oak gull
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Wiring 🫣

oak gull
oak gull
oak gull
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Cable managem… WHAT??? πŸ€ͺ

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Challenge accepted and solved πŸ˜…

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The new JSTs will arrive tomorrow and then we'll continue

oak gull
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First Test nothing connected

oak gull
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Size comparison v2.4 350

oak gull
oak gull
restive spindle
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Nice progress man!!! πŸ”₯

oak gull
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Some prints done without problem. The next step is to print the holder.

oak gull
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A minor adjustment

oak gull
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Files on printabels

oak gull
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Have fun with it!

oak gull
junior valley
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Pretty cool. Lots of hard work here. Nicely done!