#Pebble 2 cases & buttons

1 messages · Page 3 of 1

fallow tulip
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I’ll send you a file tomorrow when I restart my desktop

teal burrow
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sounds good, I should really do housework and that is what I took the ADHD meds to do

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but unfortunately, I then fired up onshape

fallow tulip
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just DMd you

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I hadn't actually shut down my machine for the evening yet

teal burrow
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that's good (?) becuase I also didn't start doing housework yet

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I didn't really find a material that I'm happy with for the DMLS Ti yet, I might need to start over on that one

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let's add in some buttons

teal burrow
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ok this looks rad

thorny reef
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so then would it be possible to take this and integrate it into a casing?

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delete the lugs, move it into the body

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looks like the width might just be about right too

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it's an interesting thought experiment at least

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Apple Watch Series -2

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(since there already exists a Series 0, and the iPod Nano 6G can be called the Series -1)

sacred trail
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The ghost was a great touch rghost

fallow tulip
teal burrow
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Now with the refraction fixed! And a sharper rghost. Onshape found the issue in the refraction: there were two translucent surfaces exactly abutting, but they really needed to be slightly overlapping in order to stabilize the model.

earnest patio
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That's great

oblique moss
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looking sweeeeet

fallow tulip
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Fantastic

paper flume
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also can I share this image? 😄

fallow tulip
paper flume
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thanks

fallow tulip
paper flume
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shared

somber junco
oblique moss
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these are a dream come true

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I'll sell off some 3DS handsets to afford to buy one if I have to lol

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I like that the watchface gives the apperance that the bezel does not exist

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Is that Underground?

somber junco
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Yeah that effect works really well on the trypophobia one IMO

oblique moss
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if there's like an official wait list I need to be on somewhere I'll do it

somber junco
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Oh wait these should work with the Duos too, right?

oblique moss
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it sounds like maybe but that they might need modification

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so it's best to go slow to find out what the most sustainable solution is

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imo

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because making these for OG Pebble 2s only... then there's a limited number of innards out there

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but supporting the Duo would mean new potentially better availability for guts

teal burrow
paper flume
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ok thanks 😄

teal burrow
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I expect these will work with Duo but have not tried yet.

fallow tulip
paper flume
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trmnl discord

fallow tulip
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I need a week off work to sort out the final tweaks before getting a small number of cases ordered and put up for sale

oblique moss
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alright, well, my DMs are open xD

versed kelp
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mine are too

fallow tulip
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Genius or madness? Might have just come up with a new way to post replacement buttons to minimise breakages.

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This is a CNC router drill bit holder

paper flume
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thats good idea if you have reliable source of those containers.

fallow tulip
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Just need to find the right search terms on Ali express, or a UK supplier

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Google picture search for the win

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Cardboard boxes are cheaper but a lot are getting broken in the post. The buttons are very snappable

gloomy roost
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FDM a cheap box?

paper flume
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easy enough to design half of box with ribs that can be interlocked to each other

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and only take minutes to print

fallow tulip
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Ali express will sell me 100 for £12. So 12p each. Time/money trade off time vs a 3D printed FDM case

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Plus possibly slightly more reusable than a bespoke case. Who doesn’t want to have an extra bit tube in their life??

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I like my current cardboard cases as they are fully recyclable, so if I change it, would have to be non-single use

teal burrow
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These arrived today.

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[Hydraulic Press Channel voice] I think that titanium win, and ultrasonic polisher lose.

fallow tulip
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What grit did you get? Surprised if 180 didn’t make a mark

Also, now I want one of those ultrasonic cutters those fit into

teal burrow
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I got 180 up to 800. 180 did make a mark but it is eating the stick much faster than it is eating the watch.

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The cutter is good. It’s not as good as the Wondercutter S which was the first such cutter I tried. But it’s not bad

fallow tulip
teal burrow
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Yes, I am coming to the conclusion that there is no replacement for just time spent with tools in hand.

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I wonder how deep the market is for, say, $1k Tibbles.

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I think that is roughly what it would cost to make them.

fallow tulip
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So, $100 with no polishing, $1k polished??

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Was thinking that a case with screen and buttons would be preferable. So I thought about bulk buying a few hundred P2 cases from the VLA store. The lack of bulk pricing put me off somewhat. But £25 per case for a screen is a factor unless the screens are available some other way.

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I could easily spend thousands on cases

versed kelp
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you can get the screens but without the glass

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at least I think you can, I've seen a couple of offers, I'm not sure if the connector would be the same

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I assume if you are buying enough bulk, you could also get glass in the right shape to glue it yourself but that seems like quite a bit of effort

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https://www.alibaba.com/product-detail/sharp-brand-LS013B7DH05-1-3-inch_1600346130226.html apparently a screen is 20 bucks if you order at least 100 of them

teal burrow
fallow tulip
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Buttons cost £7 each (£28 set of 4), screen £25, unpolished Ti case £30ish plus postage on all of the above. Then time to polish and assemble. Easily over £150 a case or you don’t even cover costs & time

versed kelp
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I wouldn't mind polishing it myself, though I'm not exactly a typical client

fallow tulip
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Build your own pebble kit

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Or “pay me my hourly rate and I’ll build it for you”

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How do you bond glass to an LCD? Not something I’d considered doing before

teal burrow
teal burrow
teal burrow
versed kelp
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I've done it to a ptr and it's currently in pieces because I've done it poorly

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I will try again soon

versed kelp
fallow tulip
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Mmm, just checking the finishes you can get in Ti. Getting it polished in the factory would be way cheaper than doing it myself. Min $10 per part for mirror finish, half that for brushed, but would have to order to see what the actual price is above that minimum.

teal burrow
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Would it be any good?

fallow tulip
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Can’t hurt to try it out. Order one in each finish. Compare

teal burrow
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the dremel sanding discs seem to have worked pretty well up until now, and I keep wishing that they go finer in grit

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I got a pretty nice mirror finish on one face, though with some decently deep scratches

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well, the dremel sanding discs then sandpaper so far then a felt polishing wheel with compound on it

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I should also try giving it an ano run with the faces having varying surface finishes

half arrow
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I'm not an expert, so you can ignore me, but looking through the polishing grief you guys have been going through reminded me that there is an polishing technique via chemical bath. Just a suggestion

fallow tulip
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New case delivery today. All in plastic. I particularly like the grey nylon P2 “steel”

gleaming snow
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AAAHHHH IT LOOKS SO GOOD

sacred trail
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Ooh, nice!

paper flume
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those is so amazing

fallow tulip
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Tiny pebble is also working nicely. Just got to make buttons for it this weekend

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Think this is the smallest case I can get away with with the current internals

paper flume
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certainly interesting

teal burrow
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baby watch doot doo da doot da doo doo

paper flume
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I wonder how tiny eink displays can get, and are existing lol

teal burrow
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in other news,

sacred trail
# fallow tulip

I'm kinda obsessed. the contrast with the screen and band looks so slick!

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if it were possible to print black plastic buttons it feels like it would mesh super well

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lil nubbins

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I really love it, hahah. Nice work!

fallow tulip
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My plan is to make some PLA buttons, then cave and try out the TPU when PLA doesn’t work well enough. I hate printing in TPU.

sacred trail
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Is it just not consistent? I've never 3D printed anything

fallow tulip
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Annoyingly difficult to get it to stay stuck to the print bed, very hard ti get it to print with a tiny nozzle, and very dimensionally inaccurate.

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My favourite sort of material

teal burrow
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yeah, 'do you like clogging your machine and getting bubbles everywhere? try printing TPU!'

fallow tulip
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Oh and hours of drying before even trying to print with it

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For a 1 minute print of a tiny button I’ve written off whole days before. So I try to stick to mechanical options

snow steeple
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Don't say that. I just ordered some TPU95 for my MK3S

fallow tulip
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if you find some secret method let me know!

snow steeple
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Hopefully I don't have too many issues, my model is pretty simple

snow steeple
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But I do need a conductive adhesive that will bond stainless steel and TPU if anyone had experience with it

teal burrow
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this is sage advice if I have ever seen it

teal burrow
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Brought it up to an 800 grit brushed finish.

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I think now it's ready to cut with some black polish.

teal burrow
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oh that definitely needs more sandpaper before polish

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it's not... bad...

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but it's like a scratched polished finish now

teal burrow
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brought it up to a 3000# sanded finish which I think is going to take a polish much better

teal burrow
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yeah this i sgood

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I used some cutting compound on it, maybe I should try some polishing compound also, but this is pretty decent

fallow tulip
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Going to need to see pictures soon

fallow tulip
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Forgot I ordered a black tiny pebble too.

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The buttons are quite pleasing

teal burrow
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next question... what color does it get ano'ed?

earnest patio
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That's beautiful

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What's the cost?

teal burrow
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as always, I am unhappy with the surface finish, and I can only see the imperfections, but maybe also only I can see the imperfections

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COGS if I was to do a second one, knowing what I know now, is $40-ish for the shell, probably about 40 minutes - an hour of labor to polish it, and a few $ worth of sanding consumables

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I need to get some buttons

versed kelp
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ok that looks so beautiful

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I need this case today

teal burrow
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bringing you yesterday's technology, today

versed kelp
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it is a bit rough around the edges, it's certainly not as smooth as a machined part

teal burrow
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surface finish in the corners is really tricky

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on the other hand, probably you have enough information from the size of that screen to compute how wide and deep those scratches are

versed kelp
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there is a keyboard there for size comparison too

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no matter what, it looks beautiful

teal burrow
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I'm thinking of a 18 to 25V ano fade diagonally across it?

versed kelp
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from enough distance, you can't tell

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hell yeah

teal burrow
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70 - 90V would be nice too but I'm kind of too lazy to hook up the power supply to go that high

fallow tulip
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That is gorgeous

teal burrow
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uhhhh

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photos do not really capture how vivid the colors on this came out

gleaming snow
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it is beautiful

teal burrow
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you don’t even know it yet haha

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quick break for dinner then i’ll put the SD card into lightroom

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or dxo brand lightroom

sacred trail
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Incredible ✨

teal burrow
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ok here’s some video that starts to get the point across

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this is probably the best ano I have ever done.

paper flume
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amazing

gleaming snow
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holy cow that's gorgeous

sacred trail
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dang!

teal burrow
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@fallow tulip ok what is the spec for the buttons that will fit this again?

teal burrow
versed kelp
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omg

fallow tulip
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First link (classical drive in) buttons are slightly shorter at 5.45mm, and should be easier to fit.

The regular drive has the same size button, but the surround means it needs the larger hole to be 4mm exactly, so you might need a reamer.

2mm is the case tube diameter. I also had to ream the case tube fixing on the case. If the holes aren’t round or are a bit too small, the button will get slightly squashed and be tough to press

Try not to break a bit in the holes, it’s very annoying to drill out steel which has welded itself to Ti (I did this on my “steel style” Ti case with a 1.5mm bit making the hole large enough for a pebble steel button)

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Case photos are the first link

teal burrow
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So it truly takes fingerprints like crazy.

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(Also if you drop it, it gets dinged.)

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I’m thinking of hitting it with some clear coat, and that should provide some protection and keep it from being such a fingerprint magnet. Really 2k clear would be the right thing but I don’t have any.

teal burrow
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I masked it and gave it some 1k. It loses a lot of shine with clear coat. We’ll see when the clear dries and I can give it a quick cut and polish. Maybe high voltage ano would make it more resilient to fingerprints.

paper flume
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wonder if can get titanium buttons so it can be adonized

fallow tulip
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Gold plated buttons might look quite good with it

versed kelp
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that could be fun

teal burrow
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my people already tried adonizing a gold thing once, it didn’t go so well for them

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(that’s a bilingual pun on your typo, I hope you enjoy it.)

teal burrow
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Bad news: clear coat really dulls it.

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Good news: brake cleaner go psssssht.

versed kelp
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that thing looks so good

teal burrow
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The problem is that is basically any surface coating at all touches it, it fully dulls. In the third picture you can see that even a small fingerprint residue dulls it. I’m going to continue to experiment with other coatings I can apply.

paper flume
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would wax work?

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wax on wax off see if it works

teal burrow
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wax is an oil and will have the problem of oil on the surface

paper flume
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hmm ok

versed kelp
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that does give me an idea of a wooden pebble

teal burrow
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I am trying some SiO2 spray which is promising in terms of not dulling it but may not be promising in terms of repelling oil

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the other thing to try is bringing it up to a higher voltage, which is a thicker oxide and therefore less affected by oils

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ok apparently the ano layer is… 20nm thick

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that is not much

teal burrow
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SiO2 might be the trick

oblique moss
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You're going to kill me

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Lol

teal burrow
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yes, do not break hardened tool steel bits in holes

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if you do, you are fucked

versed kelp
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I really need one of those cases

fallow tulip
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@versed kelp I have a spare Aluminium one if you want to test it out?

versed kelp
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here's the problem: my spare p2 is in another country because of course it is

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so the best I could do would be to polish it maybe

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(if you are curious, the p2 is in poland)

teal burrow
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Eric is in SZ this week and I asked if he could find any suppliers of buttons

teal burrow
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I need to talk to… these guys

versed kelp
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that second group looks really interesting

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they even have short buttons

teal burrow
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Eric suggested I message Ivan and I sent him that photo to see

versed kelp
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I wish they had middle right with a short stem

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though I think bottom middle is going to be a good choice for pebbles

teal burrow
spare finch
fallow tulip
teal burrow
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yow, wait for approval to buy

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I think once this round of buttons arrives we should come up with a few specs for buttons we really like, and then get our alibaba on

fallow tulip
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Pretty sure this is the Italian supplier of the buttons from cousins.

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Specs look identical

teal burrow
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makes sense

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I guess, assuming they're willing to sell to you, you'll soon find out just how massive cousins' cut is

fallow tulip
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I registered for an account. Let’s see how much the Italians charge direct.

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Also I appear to have designed a duck’s head into the tiny pebble

I can’t unsee this now

teal burrow
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It is a lovely day in the village, and you are a horrible goose.

fallow tulip
paper flume
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lets add it to all corners, and bit more goose head lol

sacred trail
sacred trail
# fallow tulip

Was definitely expecting a honk at the end of that video, haha

teal burrow
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hooray

teal burrow
versed kelp
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we need a new ptr

normal flicker
fallow tulip
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I bought two new screens from aliexpress. Plus some adhesive.

And will be cutting some acrylic with the laser and trying to bond the two together. Will probably have to build or buy an autoclave too.

I can see my workshop ending up like his.

versed kelp
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I glued together my ptr where I glued the display to glass with loca, and the screen looks nice, but I haaate working with resin oh my god

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or well. loca. not really resin

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but it regardless gets in everywhere

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and getting rid of air bubbles is a pain

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(also the backlight broke on that watch for some reason)

fallow tulip
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I bought an oca sheet, will see how it goes. I’m expecting shed loads of bubbles

teal burrow
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I also would use LOCA rather than a sheet of OCA

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consider vacuum degassing LOCA too

fallow tulip
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Close as I can get to the bolt PT2 shape with the P2

versed kelp
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does this require a custom glass?

fallow tulip
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nope, uses the P2 screen

versed kelp
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oh, interesting

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I wish there were some buttons that would approach the shape of ct2

fallow tulip
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buttons don't stick out very far on this one

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but yes, agreed

versed kelp
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pur-ple, pur-ple!

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honestly something like atomic purple would be nice for this

fallow tulip
versed kelp
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and black buttons of some kind

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ok, that is beautiful

fallow tulip
versed kelp
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I would wear that

fallow tulip
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going to get a couple professionally printed, in yellow and black for now

versed kelp
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I would love a transparent purple now

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that would be so cool I think

fallow tulip
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would have to be an SLA resin for that

oblique moss
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these are looking more and more sheek

fallow tulip
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might try dye

oblique moss
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ohhh

versed kelp
# fallow tulip

yeah, I kinda wish there was better printing with coloured fillament for transparent cases because the paint chips off overtime in my experience

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my p2 buttons are looking a bit worse for wear

fallow tulip
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Dye won’t work, too patchy

versed kelp
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aw

fallow tulip
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Might try ink next

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and cleaning up & polishing the model first. Suspect any finish would wear off though

versed kelp
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print the case and then create a silicone mold of it, and cast it in translucent purple resin

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ez

fallow tulip
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more gadgets & materials to add to the workshop

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tempting

versed kelp
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lmao

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I wasn't being serious, but yeah

fallow tulip
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I added a purple one to the order

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the thought of casting these in resin is not something I fancy taking on. do have purple tint and resin in the house though for river-table woodwork

versed kelp
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yeah, that's totally understandable

sacred trail
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Wowzers

versed kelp
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you can tell I have an impeccable taste

teal burrow
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resin casting is not the end of the world to do

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I was considering putting together an investment casting / lost PLA casting setup

versed kelp
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yeah, I was thinking about it myself since there's a couple of things I would love to cast

fallow tulip
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The Italians (watch pusher button suppliers) are all on holiday until end of August, so will be September before I find out their prices

fallow tulip
versed kelp
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that seems really cool

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I do kinda miss the small circular shape under the buttons tbh

fallow tulip
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Wanted to try the case without them, but yes I also prefer it with the extra frame around the buttons

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Direct side by side with a P2

paper flume
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nice indeed

teal burrow
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my buttons should come tomorrwo

fallow tulip
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I ordered some more too since the Italians are on hols

teal burrow
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Eric suggests we should just ask Sharp if they have any more displays with the flex we want

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and offered to put us in touch with them

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it would still be on us to get cover glass + OCA in that case, but it would mean we could get whatever cover glass we want

dire dragon
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that would mean we could make completely new watches 👀

paper flume
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that would be awesome also

teal burrow
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Buttons!

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@fallow tulip What's the trick to actually fitting them?

fallow tulip
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#1345366437870567516 message

teal burrow
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ooo, a vise

fallow tulip
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Or the diy version

#1345366437870567516 message

teal burrow
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yes DIY version is what I want

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aha, with channel locks would work

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is it possible to remove them with the DIY version? or once they're in, they're in?

fallow tulip
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You can push them out, you’d need the equivalent of the opposite side of the red vise. A pin to push from the inside (less than 2mm in diameter), and a loop the other side

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Plus make sure the hole is as close to 2mm round before even attempting to fit the buttons.

teal burrow
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do you use a 2mm drill bit for this, or a reamer, or something else?

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I was wondering whether you just press fit them and let the buttons do the work, or whether you clean the hole up first

fallow tulip
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2mm drill might be ok, reamer would be better, just be very careful and do it by hand, not using an electric drill

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Don’t want to block the hole by breaking the bit in it

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A 2mm diameter diamond file also works

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The holes on the cases I received were slightly not round.

teal burrow
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2mm diamond file is a good idea, and is much cheaper than a reamer

paper flume
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if precision is needed, you might want to make holes smaller, but within reamer cut ability

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so at end its nice precise bore

teal burrow
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well okayyy I guess I don't get to install the button today

fallow tulip
teal burrow
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oh I do have a pin vise with a 2.0mm bit

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but I assume that the bit is made out of extra sharp cheddar cheese

fallow tulip
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Try just a piece of 1.75mm PLA filament. See how small the holes are. You can also check the button heads will fit upside down into the 4mm outer holes (I had to enlarge one of those too)

teal burrow
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the button heads seem to clear well

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ok, the pin vise with the 2.0mm bit does seem to clear as well

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I think I am going to one more time tear down the finish and clean it up, to fix the spot where I dropped it, before I press any buttons in

fallow tulip
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I hope the holes aren’t actually too big!

teal burrow
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I plan to use a small amount of lithium grease in the holes to assist in any remaining waterproofing problems from uneven holes

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I tried pressing the buttons in with my finger and they don't have a hotdog-hallway fit at least

teal burrow
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ok I have a plan with the stuff I have here

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it is going to involve a C-clamp and some printed stuff

teal burrow
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the tolerances on these buttons are insanely impressive

fallow tulip
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How’s the button fitting going? My new buttons have arrived before my new cases

teal burrow
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Button fitting was ok but I decided to tear it down and refinish it one more time before I assemble buttons on it

teal burrow
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I spent some time with Mr. Grabby-Throwy and finally got a surface finish I'm decently happy with.

versed kelp
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so shiny you have to wear a shirt around it

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it does look beautiful

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I would love to do that to a titanium case

teal burrow
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(for those who do not know the reference)

versed kelp
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that it very funny

teal burrow
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@fallow tulip I asked my friend who is an Actual Mechanical Engineer Specializing In Manufacturing if it was possible to get some tools cut for stamping a rear case, and, like, stamp some Ti cases at home with a dead blow hammer. The answer is apparently an emphatic no. In the volume one might think about it for this, one would wish to just get them milled.

fallow tulip
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Fair enough. Milling’s a good option

teal burrow
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I was thinking a version with like m1.4 screws holding the rear case on would be cute

thorny reef
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oooo yesss a Pebble casing with screw back design would be a nice repairability upgrade

fallow tulip
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It’s feasible. The pogo pin charger insert is do-able, as is a proper gasket and screws if the case is made a little larger to cater for it

oblique moss
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that's very shiny

teal burrow
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ok, re-ano'ed it, SiO2 coating is curing up, so it'll be ready for buttons tomorrow

oblique moss
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pics or gtfo 😇

teal burrow
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I'll take pics once I put buttons in. it looks basically the same as last time I ano'ed it, but slightly less smooth because I learned the ahrd way this time that you really need to always start in the solution when you do a dip to fade

teal burrow
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this is the most jive ass button installation jig, but it works

versed kelp
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that is such a good looking case

gleaming snow
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gorgeous thingggg

oblique moss
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Yeah for real

teal burrow
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ok I've taken a nap on the couch, which is really the most important part. now time for my least favorite part. let's get out the P2 Popper

gleaming snow
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have you tried a 2 duo in any of these?

teal burrow
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this one is going to get a 2 Duo's guts

teal burrow
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wow disassembling a 2 Duo is a huge pain in the ass in a bunch of ways

paper flume
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its similiar to pebble 2, glued and all?

teal burrow
#

here's my recommendation for how to disassemble a 2 Duo:

  • The rear adhesive is a lot fresher and stronger than it was on Pebble 2. Use heat, and be patient.
  • To avoid blowing anything up, activate the battery's protection circuit -- use a tweezers to short VBAT to ground. (You'll recover it later when you plug it into power for the first time.)
  • Desolder the LRM. It's glued into the midframe pretty good and you're not getting it out.
  • Bend the tab up on the edge of the LRM; it interferes with the PCBA.
  • Use a guitar pick to remove the battery.
  • Unscrew the three screws and remove them.
  • Use a tweezers to liberate the bottom of the board, where the silver screw was, and then work the rest of the PCBA out. Bend the LRM up as needed.
  • The backlight diffuser / antenna assembly may be glued to the screen -- be very careful to avoid delaminating it. The BLDA from a Silk should be compatible, but note that the midframe stamping has changed to support the new LRM. (You could probably use the old midframe/ERM if you want; it would require some firmware changes but I guess we can make those now.)
  • The board appears to be fragile in ways that are surprising to me. My first attempt seems to have subtly killed the SPI flash.
paper flume
#

battery is removable?

#

sounds like besides frokm previous steps, its easier to swap batteries

teal burrow
#

same as before, it's glued down and soldered in

#

the midframe and BLDA is fighting me a lot more than I am used to though

#

the BLDA was glued down and I thik I wish I had gone in with some isopropanol first. it might not have survived

#

I will probably go grab a BLDA from a silk

#

man do I always hate the 'take a deep breath and believe in yourself' step of using the P2 Popper

teal burrow
#

hello, handsome

#

time to go get dinner while the adhesive cures up

oblique moss
#

'/sneak into Joshua's house'

teal burrow
versed kelp
#

that is insanely good looking

teal burrow
#

ok, let's put the rest of it together now

teal burrow
#

@fallow tulip I think the alignment notches for the subframe on the single-butotn side need to move ~0.2mm north on the watch (or, to be safe, be 0.2mm shorter on the south side)

teal burrow
#

it's alive!

teal burrow
#

it... might be alive

#

something really weird seems to have happened to the flash in the transplant

thorny reef
teal burrow
#

LRM: linear resonant motor

#

BLDA: backlight diffuser assembly

thorny reef
#

I've heard the new motor is weaker than on older pebbles

teal burrow
#

yes, the old thing was an eccentric rotating mass

thorny reef
#

wonder if you could "retrofit" the old style motor for a stronger buzz

#

or is the arrangement/packaging different?

paper flume
#

isnt linear one far stronger vibration?

teal burrow
#

I'm not sure about the packaging

thorny reef
paper flume
#

hmm ok

#

I guess quieter as in less vibration, rather than audio (techinically same thing but yeah)

teal burrow
#

well, the good news is:

thorny reef
#

oooo I didn't know the logo was different, that's cool

teal burrow
#

the bad news is that something really weird happened to the flash in the process of the transplant. no idea what. I have one more spare. I might try going in and reflowing it first but who really knows what's going on in there.

#

haha the flash is getting quite hot too

thorny reef
teal burrow
#

I don't see anything visually wrong, I expect it was a short during disassembly

thorny reef
#

I remember I had this iPod once, long time ago, that had some sort of board issue where it would function fine, but the board would get piping hot during operation

#

especially the chip/ram area

teal burrow
#

or potentially ESD but that is less likely given how unbelievably humid it is here

thorny reef
#

what's ESD stand for?

teal burrow
#

electrostatic discharge

thorny reef
#

ahhh

teal burrow
#

ah well, that's a problem for tomorrow

fallow tulip
#

It really does look stunning, but that disassembly sounds awful

teal burrow
#

it's definitely worse than a normal silk, though now that you know what to look for it's more survivable

#

taking a silk ERM + midframe might be a reasonable choice

fallow tulip
#

Eccentric rotating motor?

#

I need to practice my soldering

#

I like your button fitting jig too

teal burrow
#

ok, trying again. I'm going to try... being more careful this time.

teal burrow
#

this time it works!

#

I think I might have killed the vibe motor though, ugh. or not soldered it well. or shorted it or something. I do have one spare midframe that I can swap through. but boy do I not want to.

teal burrow
#

ok we're going in for one last swap before I seal it up I guess.

#

it ohms out correctly...

teal burrow
#

ok I think I melted the ERM on the old one or something

#

ERM works this time... and I didn't get the LCD cable hooked up this time...

teal burrow
#

ok I cannot really seal this up because the bluetooth antenna is absolutely fucked

#

with the back on, the bluetooth range is about 7 inches

#

I think the problem is that there isn't the screw in the bottom that applies clamping pressure on the antenna

#

in the open, sitting right next to my phone, I get about -85 dBm; if I take a guitar pick and press hard on that screw hole, I get about -50 dBm

#

it might be good enough to add a piece of copper foil there

thorny reef
#

I wonder if the fact that the case is entirely metal may also be a factor

teal burrow
#

it definitely does not help

#

though the big problem is the like 0.2mm gap between the antenna and the antenna contact, if I had to wager.

fallow tulip
#

What’s the antenna and where’s the gap? Is there something slightly off about the case dimensions

It looks gorgeous

teal burrow
#

the antenna is on the bottom of the backlight assembly. let me highlight it in cad

#

here is the antenna clip on the mainboard

#

here is where it touches the antenna, on the backlight diffuser assembly

#

I think the problem is that the midframe is not fully sitting down

#

also, this screw is supposed to provide clamping force, but doesn't due to the nut in question not existing

teal burrow
#

update: I am printing a handful of M1 nuts in a spiral vase mode. let's see if I get away with it.

#

lol that worked way better than it had any right to

#

looks for his bottle of cyanoacrylate

#

I CA'ed one into the chassis that I'm putting together for @oblique moss , let's see whether I also accidentally CA'ed the screw in

#

if this works I am going to be super stoked

oblique moss
#

And?

teal burrow
#

it looks like it’s going to work but i’m letting it cure overnight. tomorrow I’ll disassemble my real one

teal burrow
#

yeah this will work I think. the printed nut definitely doesn't hold as much torque as the original case, but just be gentle assembling it and don't overtighten it

fallow tulip
#

I’ve modified the model slightly for the plastic ones, so allow the screw to go directly into the case without the tiny brass nut. Also works ok if you don’t over tighten, but it is a one shot deal

#

Was going to suggest a small piece of plastic instead of the nut, so very happy that worked

gleaming snow
#

It's gorgeoussss

#

Ahhhhh I love this thing

versed kelp
#

ok that looks amazing

#

that print quality is great

gleaming snow
thorny reef
#

I had no idea multicolor printing has gotten so good

paper flume
#

certainly looks great

fallow tulip
#

I need a “I’m a little bit proud of that one” emoji

#

Darker colours are still quite washed out on multi colour prints. This is black and bright red for example

versed kelp
#

does a clear coat help?

fallow tulip
versed kelp
#

aw

fallow tulip
#

That’s acrylic airbrush varnish

#

A clear coat might be a good idea though @gleaming snow

gleaming snow
#

i am thinking about sanding the larger surfaces smoother

versed kelp
#

is it very porous?

gleaming snow
#

i couldn't tell. it looks like i'd expect an SLS surface to look

#

it's.. rough textured

fallow tulip
#

It’s Mimaki Full Color Photopolymer. I don’t think the colour goes all the way through, at some point they save on colour by using white inside. Should be ok to sand slightly though

#

A vapour smooth with acetone would work too (they claimed the part was “too small” for Vapor smoothing but it was available for larger prints)

#

Shouldn’t be porous as it’s resin

versed kelp
#

can you add like tendrils to the print in each direction to not waste too much plastic but allow it to be vapour smoothed

fallow tulip
#

I could add a hook to it to allow it to be hung in a vapour chamber yes

#

That’s what a different company is doing in MJF and SLS for me

#

Leaves a small witness mark but that shouldn’t be an issue as it’s inside the case

gleaming snow
#

my cheapo digital calipers read a pebble steel button shaft at 0.8mm [diameter]

teal burrow
#

ugh, the plastic guy did not really do me any favors in the end

#

I think the answer is that I really do need to grind down the protruding bits on the one-button side to get the midframe to sit down

#

dejectedly goes downstairs and gets the dremel

teal burrow
#

next time I say I plan to do something like using a broken-off drill bit in a dremel freehand as an end mill, please tell me to get some less stupid ideas, like punching myself in the balls repeatedly

#

ok this was... not a triumph

#

the plastic nut was not sufficient to hold the screw captive

#

and I think I have murdered another LRA

fallow tulip
#

So conclusion so far is that the P2Duo is less repairable than the P2

teal burrow
#

if you have to remove the mainboard, yes

#

battery replacements are roughly the same

#

a lot of my chaos has been because I am trying to put it in a frame where I don’t have the right fasteners and it doesn’t quite fit, though

thorny reef
#

sounds like cases will need some tweaks then for 2 Duo

fallow tulip
thorny reef
#

interesting

fallow tulip
#

Tiny M1.2 nuts were my workaround for avoiding tapping a thread in Ti.

teal burrow
#

oh I have more prototype midframes, woo

fallow tulip
#

Glueing the nut in is fun. You’ll probably find it’s also in slightly the wrong place, maybe .1 or .2mm out. But brass is forgiving

#

I should do a model diff picture and you can check if I’ve fixed all the slightly wrong inner lugs etc

teal burrow
#

yeah I found it was in slightly the wrong place also...

#

I was going to get stainless since it's what I could find

earnest patio
fallow tulip
#

Could I get maybe 10 spares of each part for when I pull apart my P2D?

teal burrow
#

I have, apparently, three remaining midframe assemblies. But roughly if you have a procedure in advance then I think you can avoid killing them.

dire dragon
#

i can't wait for "mr wise's ultimate guide to make a titanium pebble 2 duo"

fallow tulip
#

Me neither, as I want one

#

Can’t complain too much though, I have 2 Ti P2s

teal burrow
#

I think the next rev of Ti2 units probably should be designed for screw-on rather than glue-on backs

fallow tulip
#

Reuse the existing backs and cover them, or fully replace? If so, I need to figure out the charging pogo pins

#

You want an actually waterproof watch

teal burrow
#

I would like to mostly fully replace, but there are plenty of cheesy options, like milling the pogo assembly out of the existing plastics and embedding it into a Ti2 assembly

#

I do want a waterproof watch, but mostly, the glue is a huge maintainability problem for how often I seem to fuck up assembling it

#

it's possible the pogos could be done on a stiffened flex from jlcpcb or something though and recreated or something? or on for that matter a rigid PCB?

versed kelp
#

I would worry about water having an easy time getting in there through that

fallow tulip
#

I could knock up a more temporary clip on solution, like a reverse bumper

#

I have just used transparent silicone hair bands for temporary fittings

versed kelp
#

yeah, that would probably work

teal burrow
#

ordered a bunch of shit from amazon

paper flume
#

wow they also sell literal shit?

#

😉

dire dragon
teal burrow
#

oh I should have put some b7000 in my order

versed kelp
#

you can never have enough

#

I am slowly running out myself

teal burrow
#

cancels entire amazon order, creates new one

dire dragon
#

why is that usb hub getting the glue treatment 😭

versed kelp
#

why is the image mirrored

dire dragon
#

i wish I knew

teal burrow
#

ok, deez nuts come tomorrow, but in the mean time, a watchband worthy of this chassis has arrived today

#

stainless steel, PVD blue mesh

gleaming snow
#

oooooh

#

show pictures

teal burrow
#

I did not tighten it too much yet because the back is not on it yet

gleaming snow
#

so gooooooooooood

teal burrow
#

I am really excited to seal it up 1) because I want to daily it, and 2) because I want to be fucking done with this project

#

I really did not expect it to be this much of a fiasco

fallow tulip
#

I am very jealous of that watch

sacred trail
#

It's absolutely gorgeous! Nice band choice, also

oblique moss
teal burrow
#

well, the good news is that a man with tiny nuts has arrived at my door

#

unfortunately, his nuts are still too big to fit

#

also, while holding the fastener in question with my tweezers, it then launched into orbit

teal burrow
#

the fastener really does seem to have a 1.16mm major diameter, why did it not screw into the M1.2 nut?

#

it seems to be about 2.35mm long

#

ok it does thread the 1.2mm nut

#

so now the chassis has to be modded to accept the 1.2mm nut

teal burrow
#

my nuts appear to be 2.52mm flat to flat, which appears to be well outside of the 2.15mm range that this thing was designed to take

#

time for some shrr-shrrr with the carbide burr I guess

#

yeah 2.5mm is the DIN spec

#

bluhhhhh

#

maybe I should try plan B, and model up a solid plastic element that goes in there, and then use a pin drill to clear the space to get the screw in

#

or plan... Q... at this point

#

another option: drive in a m1.4 fastener that might have a little more bite on the plastic that's already in there

#

driving in the m1.4 fastener seems to have made it at least usable

#

like it seems to pin the antenna in there

paper flume
#

maybe use surfical bolt, put nut on it, then grind it down

teal burrow
#

m1.2 is insanely small haha

paper flume
#

hmm you got them priming lines from 3d printer?

#

may be able to use it as plastic bulk for bolt to bite into

teal burrow
#

there is no grinding to be done here that can really solve this

#

anyway, plastic plus m1.4 seems to do the trick

#

now I just need to figure out the other alignment problems on the thing when I replace the midframe for the fifteenth time, but that also will be solved with the carbide burr

versed kelp
#

what size nut would fit in that hole, m1?

teal burrow
#

presumably after dinner

#

I think astosia found extra small nuts somewhere

versed kelp
#

I cannot fathom m1 because m1.2 is already so tiny from my experience

teal burrow
#

like nonstandard small nuts

#

the fastener is m1.2 though

versed kelp
#

interesting

#

AliExpress probably has something

#

they always do

paper flume
#

smallest drill I ever used for production parts was around 0.8 mm. it was drilled 1.4? cm deep

#

which is very deep for that tiny dia

teal burrow
#

yes, that is quite an aspect ratio of cut

versed kelp
#

0.8 is the diameter of ptr springs!

#

if you drop that thing on the floor, it's fucking gone

paper flume
#

its also tapped, and I had to clear chips out of every hole, which is 4 per part

teal burrow
#

it seems like you would only barely get away with that with a conventional drill bit, it seems like you'd need like an EDM drill for it

teal burrow
paper flume
#

production parts. we made thousands. hand drill? no

versed kelp
#

screws at least have heads to them

teal burrow
#

god I'm so mad I killed another midframe. grrrr.

paper flume
#

that sucks

teal burrow
#

I found another three midframes around here with LRAs at least, so I'm not at a dire shortage

#

oh and I found the prying to do to get a LRA out of a midframe, so also good

versed kelp
#

I sure hope I don't kill my c2d trying to rehouse it

teal burrow
#

ok.

#

I think I am not going to try to mak eanother one with this particular ti design, just because it requires an enormous amount of tol stack fiddling to get it to work. but I think this time I have assembled it with four buttons that press (barely), and an antenna that I think will work.

#

@fallow tulip it is probably worth taking a look at the Silk step files and adjusting some placements of various features to align things a little tighter; I was thinking of doing some hack-and-slash editing of your step file to move features around and then I realized that, like, you probably could do it better than I given that you have the source

#

and I think it would be good to design it to take standard DIN size m1.2 nuts in the nut zone

#

either that or design a back plate for it that screws on using external fasteners and just applies pressure in the right place, which could solve that problem

#

hopefully it still powers up, and then if it does, I'll go harvest one final LRA and seal it up

#
22:20:46.854 * * 16:00:00.000 BOOTLOADER:0> Button was pushed on boot. Button counter: 0x00000002
22:20:46.855 * * 16:00:00.000 BOOTLOADER:0> JEDEC ID: 0x00000000
22:20:46.856 * * 16:00:00.000 BOOTLOADER:0> Broken flash
22:20:46.856 * * 16:00:00.000 BOOTLOADER:0> SAD WATCH
22:20:46.857 * * 16:00:00.000 BOOTLOADER:0> 0xfe504502
#

aaaand the flash has entered the failure state where it just gets hot and otherwise does nothing

#

throws hands up

#

these things are insanely fragile

#

I think I have some spare silk boards here but I am kind of too frustrated for this tonight

#

but also I don't want to come back to it again later, so maybe I had better do it

teal burrow
#

the silk went together easily the first time with no issue whatsoever

#

the tol stack is just so much more finicky on asterix than on silk

teal burrow
#

ok it's being clamped together to cure. wish me luck.

fallow tulip
#

I’ve updated some/most of the models to match the silk case placement.

The latest batch of plastic cases have the new placement for everything except the nut so I should know in the next day or two how it varies for a few different materials. Then I’ll order another Ti case or two to see if they also print accurately

#

The brass M1.2 nuts I found are 2.0mm across the flats, so smaller than the DIN ones. Will see if I can either mod the file to fit a DIN nut or change the fixing entirely to a larger plastic one

oblique moss
#

sorry to hear about your trouble joshua - goood luck!

fallow tulip
#

couldn't resist doing this as a break from modding P2 cases to silk dimensions

#

Pebble Time 2 mock up

versed kelp
#

that looks significantly better than the renders on the official website

fallow tulip
#

here's a few more then

fallow tulip
teal burrow
dire dragon
paper flume
#

easy. humans have 2 arms 😉

#

rockoncolor keep on rocking

dire dragon
#

i could not take a photo with one hand whilst on a bike

teal burrow
#

this geometry is stable enough to get away with no hands but I don’t love playing that game with a phone in one hand

sacred trail
sacred trail
#

I know, I was just glancing at it and couldn't decide if that was focus blur or motion blur

#

Wasn't an attempt to correct you, certainly

teal burrow
#

yeah I was doing like 15mph pootling along

sacred trail
#

Then you're a braver person than I, haha

teal burrow
#

or I am dumber

sacred trail
#

Fortune favors the bold, they say

sacred trail
#

The brave as well

teal burrow
#

my bike handling skills are good by normal people standards and bad by cyclocross racer standards

sacred trail
#

Sounds like a pretty happy medium

#

Right in the pocket

oblique moss
#

that looks SO good though joshua wow

teal burrow
#

update: the silk mainboard I put in there has a phantom drain

#

and gets ~24h of battery life

oblique moss
#

Noooooooo

fallow tulip
#

Ah man. You’re having zero luck

hollow tree
#

ah man, the issues don’t sound fun

#

any idea what the material cost for that is? i’m curious

teal burrow
#

roughly $25 a case, plus roughly $25 in buttons, plus a Pebble or five

#

I think the button cost can come way down

hollow tree
#

oh wow, that was much cheaper than i thought

gloomy roost
teal burrow
#

no, it's just that the silk mainboard I had was bad

#

it probably had water incursion at some point

gloomy roost
#

Ah, damn

fallow tulip
#

Some of the new cases have arrived

versed kelp
#

exciting

fallow tulip
#

The black one looks almost injection molded

versed kelp
#

that purple is beautiful

fallow tulip
#

It is. The pink is quite bright!

versed kelp
#

pinks are notoriously difficult to photograph, it looks significantly different between three images

fallow tulip
#

Purple too. Looks blue or pink, the colour itself is almost a colour flip. Lovely

#

All of those are the same case

versed kelp
#

huh, that's fun

fallow tulip
#

Camera is exaggerating it, but it has a hint of the flip irl

versed kelp
#

I need to figure out resin because I would love a translucent purple case that glows under uv light

#

honestly that case kinda looks like my website colour wise

#

my website has purples and dark blues

#

it's my colour scheme

fallow tulip
#

Going to test fit a silk and check it fits. If it does, do you want the purple one? (Buttons and tiny brass nut would be included)

versed kelp
#

hell yeah

fallow tulip
#

Happy with the fit of everything except the buttons. They are slightly loose, will have to see about fixing them

Gold or steel buttons?

#

Those are gold

versed kelp
#

hmmm

#

I am thinking steel

#

I would be more into gold if it was more yellow, this is pretty brassy I think

fallow tulip
#

I’m liking the black tiny pebble.

versed kelp
#

that's really cute

fallow tulip
versed kelp
#

yeah, that does look great!

fallow tulip
#

This one’s quite swatch-watch esque

#

Purple transparent would look great

versed kelp
#

for sure

fallow tulip
#

PT2 mockup vs the new transparent & purple cases

#

The new PT2 has almost the exact same curve on the case as the OG steel

fallow tulip
fallow tulip
#

I hate tiny brass nuts. Trying an alternative

fallow tulip
#

Ugly but works

#

Welded some PLA in and drilled a new hole

versed kelp
#

we will see how it works

fallow tulip
#

Looks red but is bright pink

versed kelp
#

that is a really cute shape

fallow tulip
#

This is the third time I’ve done this and omg it’s stressful.

Going for a dog walk and will take off the bands and tape later

fallow tulip
teal burrow
#

wow those look great

fallow tulip
#

Need to clamp the corner but otherwise very happy with this

teal burrow
#

I've been meaning to design a gluing jig for these that actually fits the contour of it to avoid putting too much pressure in any one spot

#

which could in turn be put into a c-clamp or something

fallow tulip
#

two small pieces of wood and a vise?

paper flume
#

3d printed molds, along with thin foam to balance loads?

#

or rubber

fallow tulip
#

Or a scrap of laser cut ply a knipex and a rubber band

#

But for more than one, agree let’s make a jig

#

My dream collection is almost complete. All three of my functional P2s have new cases, two Ti and one transparent

#

When/if I’m brave enough to rehouse the P2Duo, I’ll use a tiny pebble I think. That case needs a few tweaks though

teal burrow
fallow tulip
#

@teal burrow Let me know if you want a new case (or model of a case) with the fixes in there. I’m pretty happy that this batch is spot on, at least in multiple plastics.

#

Going to revert to an untapped hole for the plastic cases for the third screw. Got any ideas for the metal cases which might work better than a tiny nut?

#

I will see if I can get holes tapped by the manufacturer, especially if I make a screw on back

versed kelp
#

this was my solution to gluing a pebble #pebble message

fallow tulip
#

I like that solution

teal burrow
#

are you going to do a run of those in Ti first? if so I’ll wait for you

#

if not I need to ask my friend Riley what he recommends for a tapped hole there. I think drilling and tapping it to m1.2 without the rigidity of a CNC mill is going to result in a case made mostly out of titanium with a little tool steel in it

#

it might also be worth trying to go to cnc for the whole case

fallow tulip
#

Yeah I was thinking of getting a few milled. Just need to decide which case designs

sacred trail
#

Wow, these are amazing

#

the pink really pops against the black accents

lusty wren
#

I LOOVEEE THE TRANSPARENT ONEE🥰🤗

oblique moss
#

Wow those are pretty vibrant

fallow tulip
#

I think these are all the different cases and most of the materials I’ve tried

#

I might even get some of these up for sale soon

versed kelp
#

I cannot wait for titanium tbh

fallow tulip
#

I have a couple of weeks off work so my plan is to sort out all the models to get them to the latest internal cutout, and order a few Ti ones this week. Either milled if they can be or printed if not. Just need to remind myself what I changed between the plastic & Ti one to account for warping & shrinkage if i get them printed

open rover
teal burrow
#

fresh, hot, fly

fallow tulip
#

Got a 24-watch box commission and customer wants larger than available cushions, so have been doing some parametric modelling today. Here’s the first 2 test cushions. PETG & foam interior, turquoise leather outer

#

I think this is the smallest watch cushion I’ve ever made 🙂

#

It’s going to take a week to make 24! Time for some jigs

#

Should probably sort out the print settings with the 0.8mm nozzle too

#

Not my tidiest print, but good enough

paper flume
#

nice

teal burrow
#

oooo, exciting

civic moon
#

These designs for P2 and P2 HR? I really like them. Are the cases a bit more roomy? I changed my battery and now the vibe is really loud as it is hitting something, LOL.

sacred trail
#

jigzzzz

fallow tulip
fallow tulip
#

I think I’ve fixed all the models at least in plastic. New order gone in, in a range of materials. Hoping this is v1 saleable versions. Also ordered one steel printed case to test out revised fit. Figure if it works in steel it’ll work in Ti

#

Ordered a Tiny pebble, a PT2 style case in two versions, one like Joshua’s and a Pebble steel shaped one.

gleaming snow
#

i am scared to crack open my asterix but sooo excited for it to be in the case haha

fallow tulip
#

Me too, it’s going to be a big scary moment. I’ve broken 1 out of the 4 P2s I’ve transplanted

#

Definitely need Joshua’s guide

paper flume
#

hopefully new order goes well

gleaming snow
#

they really should send you spares haha

gleaming snow
hollow tree
#

oh cool

hollow tree
gleaming snow
#

woah! cool as hell, wasn't expecting that

fallow tulip
#

Nice to know my model wasn’t far off. I thought I’d made it too thick, turns out it wasn’t thick enough.

In P2 case news, tiny M1.2 standoffs arrived so I can test out a new screw fixing method (when the new prints arrive)

teal burrow
#

Update: my vibrate motor on my P2 stopped working a few days ago.

#

I opened it up, and found that it had... vibrated the red wire off the board.

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But opening it up did mean that I got to inspect how it did in water resistance, and the answer seems to be pretty good so far.

#

I see no signs of water intrusion, anyway.

versed kelp
#

my beautiful purple case came in

#

I might put a c2d in it, assuming I ever get one

fallow tulip
somber junco
supple crow
fallow tulip
indigo cargo
#

Anyone have a recommendation on a glue to use to seal up a pebble Time Steel?

gleaming snow
#

I hear a lot about Sugru

teal burrow
#

b7000 glue is good

fallow tulip
#

grrr, was due to get my new batch of cases (and new stock of buttons) from shapeways yesterday, but still delayed at the hub less than 30 miles from me. No update yet today. 🙁

oblique moss
#

lame

fallow tulip
#

Spoke too soon. Looks like it’s their tracking system which is rubbish… look what just arrived!

#

Only one I’m not totally happy with is the steel one. It’s surprisingly printed oversized (usually steel prints shrink)

oblique moss
#

overall looking good

fallow tulip
#

Need to test them all with the buttons, but the test in the red one looks good so far.

First two (red and black) are PT2-shaped with sloping sides. Purple one is PT2-esque but with straight sides.

White and steel are P2 style like Joshua’s, and small black one is the latest version of the tiny pebble

oblique moss
#

the tiny pebble I like it haha

#

just trying to make the smallest case?

fallow tulip
#

Yep. What should I call it? Pebblet?

wraith aurora
#

Very Small Rocks

fallow tulip
#

Nugget

#

How about pebble µ (mu)

Too geeky??

gleaming snow
#

perfectly geeky

versed kelp
#

grain

fallow tulip
#

mote, pip

#

PT2 style. based on my model, not the real thing. Not far off though.

teal burrow
#

the tiny pebble is great

#

baby peb doot doo da doot da doot doo doo

fallow tulip
#

The new steel one does mean I can test out a new way to fix the board down using a small piece of plastic. Job for the weekend (when I’m over the flu which has kept me asleep most of today) is to swap back to a 0.25mm nozzle and print some tests out.

#

Given myself a notch to capture the plastic to torque the screw next to the microphone hole.

#

Idea is to end up with a plastic piece like this to screw into

paper flume
#

hope it works

fallow tulip
#

Remarkably, the tiny piece of plastic does indeed work well enough to screw the board down inside a metal case

#

My god is it fiddly to fit though!

paper flume
#

awesome that it works tho

teal burrow
fallow tulip
#

Tweezers and a watchstrap pin remover were used.

fallow tulip
#

I like this one, a lot

teal burrow
#

that does look gorgeous

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a titanium babypebble would look good I bet

uncut wren
#

Hey Astosia I saw your post on Reddit showing off the case above. Looks good. Did you ever do anything with the Steel Classic case? I’ve not heard anything but I also haven’t looked around here. Just jumped into this chat and see your post.

uncut wren
#

Very nice. Looks like you have made progress since the last time I checked.

fallow tulip
#

A few more of these will be on order now I’ve solved how to fix the board inside the metal cases better

uncut wren
#

Awesome. Are they already spoken for/taken?

fallow tulip
#

The one in those photos is yes. Swan’s getting it. But there will be others. I’ve run out of donor watches for now though

uncut wren
#

Donor watches? Are you selling them completely built?

fallow tulip
#

And the voronoi one is likely a one off, just for me

paper flume
#

I wish I can afford to comission one that redirects p2 power contacts to side of watch, and looks like pebble steel, possibly using steel band style too

fallow tulip
uncut wren
#

Using side charging opens up a lot of challenges.

thorny reef
fallow tulip
#

I’m part way through trying to model a replaceable screw on back, but it’s proper fiddly

uncut wren
thorny reef
#

currently the P2 backplates end up having like the sides hanging out

paper flume
#

best I could figure is pins inside bottom of case with wires to pads on side

#

but yeah quite challenging

uncut wren
#

Yep, that 3 lug design is my favorite.

thorny reef
#

Nothing has been done with the OG Steel

#

all these casings are for the Pebble 2

paper flume
uncut wren
uncut wren
paper flume
#

indeed

fallow tulip
# uncut wren Yep, that 3 lug design is my favorite.

I have a model which works fine in plastic. Only challenge with three lugs is the thread for the watch pins, which is why I switched it to two lugs. You’re welcome to have one though. You could use a different sort of pin for the strap

#

They take quite a bit of time to polish though. Here’s what they look like out of the printer:

uncut wren
#

I’ve got a P2D arriving soon and plan on swapping it into one of the newer cases.

#

Are you polishing in a rock tumbler?

fallow tulip
#

I’m waiting for Joshua’s guide to that. He’s killed a few P2Duos trying to transplant into one of my cases

uncut wren
#

Ah yeah I forgot that the pin through the center lug was still an issue.

fallow tulip
#

Seems they’re more fragile than the P2s (and it was an earlier iteration of the case so needed quite a bit of modding to fit anyway)

uncut wren
#

If he has broken them trying to get into a plastic case then yeah I’m not sure I want to attempt. If metal case then I’m open to try it in a plastic case.

fallow tulip
#

It’s a titanium case he was transferring into

uncut wren
#

Ah ok cool. Then yeah I’ll probably attempt a swap into one of the plastic ones I have left from when we were working on them. It’s not a steel classic like I want but at least it gets rid of the rubber buttons.

fallow tulip
#

Remember that old problem of metal prints shrinking. It’s still a thing

uncut wren
#

Yeah the shrinkage doesn’t sound fun. That was one of the big reasons I never ordered any.

fallow tulip
#

Pretty sure I’ve solved it though. A new set of titanium ones will be on order soon if you wanted me to add one for you onto it

uncut wren
#

Yes please add me. Send me a pm or email and I’ll pay you.

fallow tulip
#

I tried a tumbler. A dremel was much better for polishing. A bench polisher is even better

#

I might order a 3 lug Ti one and see if I can get a pin to fit

uncut wren
#

Good info. I may try a steel brush attachment. It would give the brushed look and sounds like something you have not tried. I also don’t care about shiny anyway.

uncut wren
#

I purchased a tap and die set for this purpose a while back but the threads are sooo small who knows how well it would work.

#

Did you look into having the middle lug have a slit in it so a normal spring pin slides through that? We briefly talked about it.

#

Like it is open on the back side

fallow tulip
#

You could use a solid pin or a split pin instead of a threaded one

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Like the ones on the strap links

#

More of a hassle to change, but doable

uncut wren
#

Yeah but at that point I would just do a spring pin. A split pin (also known as a cotter pin) looks too janky for my taste.

fallow tulip
uncut wren
#

Probably would catch on everything too

fallow tulip
uncut wren
#

Yeah but what holds the solid pin in place?

#

Oh and I think we talked about instead of printing a slit in the middle lug, doing a solid 3 lug and me cutting a slit in the middle lug.

fallow tulip
gleaming snow
#

you could probably tap the thread from the outer hole, right?

fallow tulip
#

The thread is M1.4 I think. It’s so small and Ti is so hard to cut

#

I do have some tiny standoff inserts. Might see if there’s enough room to use them in the strap lugs

#

They are M1.2 though

uncut wren
#

Yeah driving in a pin with friction isn’t the worst solution. Not like I would ever change a band anyway. And ohhh I did t realize you were doing titanium. Yeah my tap would not cut a thread into that. I was thinking they were aluminum.

fallow tulip
#

Ti is way nicer. Steel is really heavy it turns out (!) and Aluminium works ok but the prints aren’t as nice

uncut wren
uncut wren
fallow tulip
#

This is an unpolished aluminium one. I’m underselling the finish I think (I prefer Ti)

#

If you’re set on a three lug, I’ll sort you one out.

uncut wren
#

Yeah that’s not bad. Using a steel brush wheel on that would give the brushed look pretty easy.

thorny reef
#

An anodized red Pebble would really pop

uncut wren
#

How did you solve the button issues?

thorny reef
#

or use Steel buttons

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or use Classic buttons

fallow tulip
#

Still have to harvest buttons from a pebble steel, or use off the shelf round ones

#

Wow you type fast

thorny reef
#

benefits of being chronically online

uncut wren
fallow tulip
#

Yep

uncut wren
#

Very nice.

fallow tulip
uncut wren
#

Yeah I think I remember seeing the one on the right a while back.

fallow tulip
#

My trypophobia watch

uncut wren
#

Very unique

fallow tulip
#

Steel buttons on the one on the right

thorny reef
#

I think anodized red aluminum + steel buttons or classic buttons would pop

#

definitely probably might try that if I go down the case route

#

if I have money to burn

fallow tulip
#

I have burned a great deal of money already 🙂

uncut wren
#

I’m about to need to step away for a bit. If you have time, let me know what you have available for that classic steel look. Even if it is a later batch. I’m kind of leaning towards just putting the P2d in one of the plastic cases I have and calling it done.

thorny reef
#

I'm gonna wait and see how long mine takes to fall apart

fallow tulip
uncut wren
#

Those square buttons look great. Hopefully your hard work has brought in some money.

fallow tulip
teal burrow
indigo cargo
hollow tree
#

for printing buttons, is PLA the go to material?

#

I also have ABS and 95a TPU

#

need to switch to my 0.2mm nozzle and get that print profile all tuned though

hollow tree
#

once i get around to getting it swapped and figuring out slicer settings, i'm going to try TPU as well as PLA. Doesn't look like many people have tried yet

hollow tree
#

PLA is just fine

fallow tulip
#

I’ve been tinkering with the Pebble 2 Bumper model to fit the new thicker P2D back plate slightly better. At the same time, I’ve been pondering extending the top to cover the watch strap a bit. What do you think?

At the moment a dark cover on a white watch or vice versa shows quite a bit of the original colour by the watchstrap lugs

#

Current bumper

#

Extending the colour further down & up would I think make the difference less noticeable

sacred trail
#

would extending create a spot where grime could build up? or am i misreading this visually

uncut wren
#

Did you ever play with making a bumper that incorporates buttons like we discussed? I still that that is the ultimate protection.

fallow tulip
#

I did but couldn’t get it to work. The flex you need to clip over the lugs means the button bit needs to be separate

teal burrow
#

TiSilk survivability update: my TiSilk powered off last night and would not power back on, including connecting it to a 5V supply.

#

I disassembled it and found corrosion not around the buttons but around the upper left corner, indicating a bad seal.

#

Buttons seemed basically pristine.

thorny reef
#

wonder where the corrosion came from

teal burrow
#

The battery was in a protect state: it read 0V until I gave it 50mA to wake up, at which point it came up to 3.65V.

thorny reef
#

woahhh cool

teal burrow
#

I spent this weekend racing cross in the rain

versed kelp
#

c2d nightmare scenario

teal burrow
#

ok I have one more silk mainboard

#

it's going in but this time I have a big brain idea

#

it's going to get some nail polish as a conformal coating

fallow tulip
#

Shiny

#

I was going to spend some of this weekend on tweaking metal cases & ordering some more Ti ones.

Can’t do that though until I’ve figured out how many more bumpers I need to get printed to fulfill backorders.

(Nice problem to have, being sold out of stock.)

#

Also need to glue down my own watch case again. I noticed today that one corner was lifted slightly, fortunately before I did anything muddy wearing it.

teal burrow
#

fingers crossed that I didn't change the dielectric coefficients anywhere that it matters

fallow tulip
#

How much of it are you smothering in nail polish?

teal burrow
#

everywhere but buttons and connectors

#

but especially the corners

fallow tulip
#

Good luck

teal burrow
#

one potential problem is that I may have had too much caffeine to get the LCD connectors seated again

fallow tulip
#

Yeah, a steady hand, and a small piece of sellotape definitely helps

#

Also an extra hand would help

teal burrow
#

it's alive!

#

what I do to seat LCD connectors: solder in the battery (on silk; can be done afterwards on asterix); stand the PCBA up on end; unlatch connectors; pre-stretch cables; use an EROP7SA to connect the backlight cable, then push it in; use the EROP7SA to close the latch; wiggle the PCBA down as far as I can, and grab the LCD flex with the EROP7SA; insert it; then walk back and forth from side to side on the LCD flex to insert it fully, and then close the latch; pray

#

the trick as always is to use god's own tweezers

#

time to absolutely fill it with B7000

#

this one even has a working HRM

fallow tulip
#

How I seat the LCD…

Same as you for the backlight

For the lcd though, I attach a small piece of sellotape with a folded over loop at one end to the cable. Use tweezers through the loop to help wiggle the connection in. Latch down the connector. Remove sellotape. Pray

teal burrow
#

if you don't have a pair of EROP7SAs, order some

fallow tulip
#

Gods own tweezers because they’re anti magnetic or really precise? Or both?

teal burrow
#

Both.

#

They're the right shape, they are extremely strong for some reason, and they are extremely precise.

#

They're strong enough to use them as picks, too.

#

And they're cheap.

fallow tulip
#

I have some curved needlenose brass tweezers which I stole from my lacemaker mother. No idea of the brand

#

Not super strong through, because brass

dire dragon
teal burrow
#

I'm pretty sure I made JP Is Typing buy some EROP7SAs

teal burrow
#

(seriously, though, they are like my #1 tool anywhere in the house)

fallow tulip
teal burrow
#

oh yeah, for twice the price you can get like ten times the durability

#

ok I used a truly unbelievable amount of B7000 on it this time. I am hoping for a full six months of life out of this one

fallow tulip
#

True. I’m sold, I’m going to add to the tweezer collection

#

I’ve been very impressed so far with the SLA black case. I thought it’d mark & scratch really easily, but it’s barely got a mark on it yet

thorny reef
#

do you have a photo?

#

I don't think I've seen a custom back case before

#

does it like integrate with the casing better