#Pebble 2 cases & buttons

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normal flicker
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I was gonna get the white anyway but this seems like the perfect upgrade

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it's metal
it protecc the screen glass
it has buttons that won't try to become dino goop in 5 years

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and apparently doesn't make the watch too heavy either

teal burrow
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at long last, ProtoTi has shipped my guys

oblique moss
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(sorry I know this is only proximally related to this project but figured astosia you'd appreciate it)

fallow tulip
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In3DTec has shipped my cases. Should be with me by next Monday.

Will have to compare notes with the ProtoTi ones.

teal burrow
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Just paid duties from Chynnnnuh on ProtoTi.

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Might come today, might come tomorrow.

indigo cargo
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@fallow tulip for some reason I have a memory that you have designed a clip on case of the P2. Did I make that up? I'm debating getting the core duo but can't stand the white

fallow tulip
indigo cargo
teal burrow
fallow tulip
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Exciting times. If the cases work and if you decide you need buttons, let me know.

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Also looking forward to seeing cases soon. Including the mad voronoi one.

sacred trail
teal burrow
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Can you tell the difference between the surface finish options? I can’t.

paper flume
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dont think cat can either

teal burrow
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What's the trick for harvesting a display?

teal burrow
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RIP

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I heated it up, got a knife in there, heard a crack, and killed the LCD

teal burrow
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I think with a blue ano this will look amazing

normal flicker
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oh yeah

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that's a sleek case

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the buttons for these are meant to be waterproof no?

paper flume
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definitely looks nice

gloomy roost
gloomy roost
normal flicker
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well the case itself is not waterproof either but I could wash a car with my ptr on and not kill it, if these ones have the same performance I'm happy

gloomy roost
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As long as you take care assembling it, I would assume it should be pretty water resistant

normal flicker
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that's the part I'm a tiny bit nervous about but I already see pebble as a casio watch which is smart and these cases just enhance that vibe so they're inevitably what my future c2d will end up in when the buttons poop

atomic hemlock
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It would be great to see one of these cases with a color screen

severe glen
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the finish on those looks significantly better than the earlier ones shared - is it just a better machine or something that produced them?

teal burrow
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and maybe better post processing?

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there are some odd voids in there

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I want to try sanding them some but… when I get back from SZ

fallow tulip
fallow tulip
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Those prints do look great. Hope mine are as good.

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Or in my case, one way to remove the screen is wait until the glue is so bad that the screen just falls out on its own.

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These are the buttons that fit the case. They have o-rings inside.

teal burrow
fallow tulip
teal burrow
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I got impulsive and just sent it, that was on me

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I think you were AFK at the time

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I have more silks around I think

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anyway I want to polish and ano one

teal burrow
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hm

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JOSHUA used DREMEL

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it wasn't very effective.

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getting a smooth surface finish on this is going to be really difficult

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I think it might be better to just go with a blasted finish

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also photographing titanium finishes is really hard

teal burrow
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wire brush plus polishing got it to Dyatlov quality at least, I might try giving it an ano to see how it takes that

teal burrow
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hm

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one reason why I think that these were so difficult to polish

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is that I think they are steel, not titanium.

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they do not seem to anodize.

paper flume
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if you paid for ti, then they shortcharged you essentally

teal burrow
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yes

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ea-nasir has entered the chat

gloomy roost
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You can weigh the cases and check their weight against the expected value for titanium and steel

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The density of steel and ti are pretty different, so you have a good margin of error

teal burrow
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yeah I just weighed it at 4.14 g/cc

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which is close to Ti6-4...

gloomy roost
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Stainless steel is nearly twice that at ~8 g / cm^3

teal burrow
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well, using the volume measurement from onshape. the part weighed 12.1g

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it's in the right ballpark... 6061 is 2.70g/cc

gloomy roost
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Yeah that's pretty good

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I mean, titanium isn't going to be easy to polish

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How are you anodizing them?

teal burrow
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baking soda bath; same process as https://www.youtube.com/watch?v=5J-OmyDBsEQ#t=8m35

two hours of grinding, polishing, anodizing, and more grinding, condensed into 11 minutes -- all shot in 4k, and closely miced for your sanding-ASMR pleasure. I do not claim that this is the most efficient way to do it. I am sure there are better ways to do every single step that I did here. But this is how I made a few more of those little a...

▶ Play video
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I get vigorous gas formation but no oxide layer

gloomy roost
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What's your baking soda concentration? What voltage?

teal burrow
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'a bunch of baking soda' (not saturated, but certainly higher concentration than I did for the above); right now I'm running 24V open circuit, but at 0.5A current limit I get 8V (and the voltage does not rise, which is an indication that there is no oxide growth)

gloomy roost
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Hmmm

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Well

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Have you checked the voltage with a multimeter?

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Long shot but it would rule out a power supply issue

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Can always try more baking soda lol

teal burrow
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ok this is the fault of my polishing process somehow

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I just grabbed a fresh one that I did not polish at all, and it very nicely turned purple at 24V

paper flume
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hmm some polishing do depost layer of stuff

gloomy roost
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Very interesting

paper flume
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ever heard of bronzing process where you use bronze brush on hot metal and it looks bronze after?

gloomy roost
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Uhhmm I'm dumb so let me know if this is stupid.
Aluminum oxidizes quickly with the air to create a coating of aluminum oxide on the surface.
Does titanium do the same? Do you need a titanium oxide coating for the anodizing process? If so, you just sanded it off.

teal burrow
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the oxide coating is the anodization process

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though I think it is possible that when I wire wheeled it down, I embedded some steel into it or something?

gloomy roost
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I mean, I'm sure there are steel molecules on it. Doubt it would be enough to interfere

paper flume
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yeah dont know also. I oubt you heated it enough for above process to work, nor do I know if it would work for steel also

teal burrow
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heat should not matter, it's just an oxide growth

gloomy roost
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I mean, there's always heat anodizing 😁

paper flume
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I meant heat is needed for bronze process I linked to, but I dont know if similiar would happen with steel on ti

teal burrow
normal flicker
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oh hello

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the black blasted finish looks sleek

paper flume
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looks nice indeed. texture is nice also

normal flicker
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and I bet the black would hide some minor defects too

teal burrow
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the third picture? that is very blue in real life

normal flicker
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ah

paper flume
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maybe you can try clean the failed one

teal burrow
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yeah I'm going to try sanding it and trying again

paper flume
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with various stuff not too sure what, try see if it removes whatever preventing the adonize

teal burrow
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which I had planned to do anyway

paper flume
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hope it will work!

gloomy roost
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After sanding try a good degreaser and then rinse with the cleanest water you have

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Maybe there was some contamination on the surface preventing a good electrical connection?

teal burrow
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yes, before I did this one I hit it with an ultrasonic bath of simple green, and then dish soap, and then brake cleaner, which is my usual prep for this

gloomy roost
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Well I can definitely understand why you were questioning if it was actually titanium lol

teal burrow
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I am having more success this time, after sanding it more heavily

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it is still very slow for some reason (i.e., taking many more coulombs than I expect)

paper flume
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odd indeed. well in least its working

teal burrow
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hm there are parts of it that are somewhat uneven

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and I bet that if I use the uneven parts as a guide for a second pass of sanding, then that should do it

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presumably the uneven parts are where there are impurities that need to be removed still

fallow tulip
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I like the colour.

teal burrow
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a little more muted than that, but it looks right on my screen in the original, so maybe my color temperature on my monitor is not quite right at this hour

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(it is not)

fallow tulip
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I bought a bench power supply. If you share your settings, I’ll try it on one of mine. The ones I ordered are glass bead blasted.

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Assuming uk baking soda and us baking soda are the same (which they might not be)

teal burrow
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sodium bicarbonate is what I used, ought be the same

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try setting it to 20V at 0.5A or so, and you'll see the voltage slowly rise

fallow tulip
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I can’t get borax in a supermarket but yes I can get sodium bicarb

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Also ordered a couple of aluminium ones.

teal burrow
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you can get a nice fade at a couple of different voltages. ideally the current should level off to 0; I think if it does not, that is impurities at work

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I ended up with a 27V blue this time, but I think I should have been more patient at waiting for 24V

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the impurities in this from trying to polish it with a steel wire wheel is why it has a blotchy look

fallow tulip
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Have you tried fitting the internals yet? how accurately & consistently did they print?

teal burrow
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basically bang on

fallow tulip
teal burrow
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I was wondering what acid people etch Ti with before anodizing, and the answer appears to be 'HF', to which my answer is 'NaBrO'

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I’ll try to take them out in the sun tomorrow

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Pebble 2 Titanium

versed kelp
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this is why I want a purple ct2, anodised metal is such a cool look

teal burrow
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easy to do in Ti, that'd be 17V or 19V so

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(or you could go way up to the high voltage colors)

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I hope Ivan can find some buttons for me

fallow tulip
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Skinny mechanical pencil erasers might work in the meantime as buttons

versed kelp
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there is no good red from what I'm seeing

atomic hemlock
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So the internals of the new core 2 duo should fit here as well, right?

gleaming snow
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that's the thought - they fit inside original pebble 2 cases, they should fit inside replacement pebble 2 cases

vestal rover
gleaming snow
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speaker cutout is on the back plate

vestal rover
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oh thats not part of the case? my bad

gleaming snow
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semantics, kinda sorta. astosia's p2 cases reuse the back plate

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charger, HR, and whatever else it may have embedded into it

versed kelp
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honestly I wonder how muffled that sounds against a wrist

fallow tulip
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Speaker out is on the case on a P2.

versed kelp
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that's a mic in, there's no speaker on a p2

paper flume
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those cases look amazing.

fallow tulip
teal burrow
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@fallow tulip how do you deal with the tapped hole for the midframe screw on the Ti cases? do you have a plastic printed part for that?

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also I am wondering if a plastic printed part will do the trick for side buttons, for now

fallow tulip
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Intended solution is a tiny brass nut glued in place. But a printed plastic version will also work.

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The nuts I modelled the space for are M1.2. You might be able to download a suitable model from McMaster Carr or similar

fallow tulip
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Or tiny m1.2 or m1.4 screws

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The hole should be 2mm diameter on the inside and 4mm diameter on the outside.

teal burrow
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both could work, though maybe I will just model up a 4mm x 2mm round thing and print a few of them

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if I had more time before leaving for SZ then I would also model up a TPU O-ring

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but I don't have time to dry the TPU

fallow tulip
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You’ve got the model so yep. See what works. If you find a solution that does work, let me know

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I can send you a step file of the buttons if you want. But it’s just a few simple cylinders.

teal burrow
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yeah, I think I am capable of modeling some cylinders

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I'll go look downstairs at my collection of buna O-rings and see if I have something that matches

fallow tulip
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Really rough cross section of the actual buttons.

The buttons have a sleeve which they move within.

Blue is an o-ring, red is a washer.

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So modelling one fully in plastic won’t work. But just a simple cylinder might well if there’s enough push to depress the switch and not enough of a loose fit for it to fall out.

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You only need a really small bit of movement to actuate the switch ( like 0.1 or 0.2mm)

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Pretty sure I left enough room with the intended buttons to put a second o-ring where the yellow bars are.

paper flume
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wouldnt orings can act as springs by themseolves?

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just add them till you can easily get the required travel distance

fallow tulip
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Yes.

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Fab idea.

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Now I have to try that myself. It’d be a way cheaper option than fully mechanical metal buttons.

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Wonder if making them in TPU would give enough flex without an o-ring.

teal burrow
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yeah that was going to be my plan, to just put a TPU o-ring in there

teal burrow
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ok I did a classic good idea

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the buna-n o-rings I have were not the right size, but not to worry, because I just used an xacto knife to cut them

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which is definitely an approved thing to do with o-rings

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@fallow tulip do I just watn a block of 'approximately the right size' to press the LCD out from the back, if I'm going to do it that way? is that way basically reliable? or should I not try that?

fallow tulip
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Pinging @uncut wren he came up with the block method to get P2 screens out.

uncut wren
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When I did it, I 3d printed a block that closely matched the size of the lcd.

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I felt that it was safer that way so as to spread the pressure across the entire lcd.

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I need to find my 3d design.

fallow tulip
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The screen has an internal lip at the ribbon end, so be careful not to damage that. Needs to be pushed to dislodge the end without the ribbon rather than totally flat.

versed kelp
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I have one of those hot pouches you put in the microwave to use while removing glued screens, which seems like it would be a nice way to remove a display, if I had a microwave

teal burrow
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yes, I pried from the ribbon side after applying heat and immediately damaged that

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maybe I will try to find a pebble with a broken lcd and try pressing it out, just for practice

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we'll see how these PLA buttons go

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I am a little worried about the extremely thin stems on them and the associated dog shit layer adhesion with PLA but nothing to do about it until I try it

fallow tulip
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Direction you want to push it out in the pic. And why in the video.

teal burrow
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yes

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I learned that the hard way on my first one

uncut wren
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Here is my 3d design for the pusher-outer

fallow tulip
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Just get a login on that link.

uncut wren
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You should be able to login with your autodesk (fusion360) account at tinkercad

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But there are the STL files just in case.

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Tinkercad is like a very simple web version of Fusion360

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Owned by same company

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The inner part should be wedge shaped so it pushes on the proper end first. Been years since I messed with it.

fallow tulip
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My login did work but I then got a 404

uncut wren
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Lemme go see if I need to share it.

fallow tulip
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The inner isn’t the right part I don’t think.

uncut wren
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I had to share them. Which I have done

fallow tulip
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Love the name. Other part isn’t wedge though.

uncut wren
teal burrow
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OK I think this button will work, barely

uncut wren
versed kelp
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how are you warming it up?

teal burrow
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the feel on the button is extremely mediocre

fallow tulip
uncut wren
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Wow, 7 years ago is when I was working on this.

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Not sure which is newer. Probably the seperate ones but could be wrong.

fallow tulip
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Can’t believe the original replacement case design is that old (or probably more correct to say… why did it take me so long to get back to tinkering with more designs).

teal burrow
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I confess that I cannot identify how to use it just by looking at it

uncut wren
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I verified the seperate ones are a week newer than the combined one.

versed kelp
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metal 3d printing seems like a good reason

teal burrow
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also what is this feature for? is it necessary?

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it looks difficult to print

uncut wren
uncut wren
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That is a opposite of a p2. If you poured something into a p2 and removed the p2 case, you would have that

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a negative if you will

teal burrow
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ahh, the second file you sent is the same as the first file

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can you export an STL of the correct one?

uncut wren
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We used it to basicallt cut out that from cases we were playing with to have all the holes like the mike hole

fallow tulip
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Nice touch on the button positions on the wedge part.

uncut wren
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Thanks astosia

fallow tulip
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This is apparently the single wedge slightly newer one.

teal burrow
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cool, I'm printing it. (though I still can't quite figure out how it's supposed to be used.)

uncut wren
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Haha, I forgot I gave it a name. "P2 Popper"

fallow tulip
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Put frame part on desk, put p2 on frame, screen side down. Put wedge inside case. Push?

Do you heat it at all?

uncut wren
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They are labeled. Top and bottom. Put bottom on table, put p2 in it, and put top on top of it and press on the higher side

teal burrow
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perfect

uncut wren
versed kelp
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not heating them sounds terrifying, I love it

fallow tulip
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The glue is at this point quite old though.

versed kelp
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was it 7 years ago?

fallow tulip
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Fair

uncut wren
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The one thing I always worried about is when the LCD starts to come out, it could come out quickly and slam into the bottom part. Maybe put a piece of cloth in there to catch the glass?

fallow tulip
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The chop the case into bits around the screen method is also quite terrifying.

teal burrow
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the next candidate has been retrieved from a box

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the printer is printing

uncut wren
fallow tulip
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I knackered two screens that way.

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I did however then use one broken one to test glues in test cases and the other is still my screen size fitting tester, so silver linings.

uncut wren
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How are the metal P2 replacement cases coming along? I have not been on here in months.

fallow tulip
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Waiting for my next set to arrive by the 12th. Joshua is actively trying to anodise his new Ti cases and figure out temporary buttons.

uncut wren
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Awesome.

fallow tulip
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#1345366437870567516 message

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Scroll back a day or so.

versed kelp
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I might ask for one and try to spend a few days polishing it, they really look amazing

uncut wren
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As much as I didn't want to, I went ahead and placed an order for both of the new model watches. Felt like a traitor ordering the color one. I figure I can always sell it. I don't expect to like it.

versed kelp
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I would need to figure out which still

fallow tulip
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And in case you suffer from trypophobia, look away now.

uncut wren
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Lemme guess, 14k gold?

fallow tulip
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I went mad and made something bonkers. and ordered it in Titanium

uncut wren
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Well you can say it is one of a kind!

versed kelp
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it seems like it will look amazing

paper flume
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definitely

fallow tulip
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I’ll share some photos when they arrive. They got to the UK this evening.

uncut wren
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Remember all the Gold Nugget jewelry from a few years ago? Maybe the 80s? Not sure when it was. Anyway the case reminds me of that.

fallow tulip
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This will be wall art at some point. Our original cases through to the hackathon cases.

uncut wren
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Worth a fortune as wall art.

versed kelp
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do you have an image of the ti case with a screen in it after polishing?

fallow tulip
fallow tulip
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And without a screen after some polishing.

versed kelp
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hmm, yeah

fallow tulip
teal burrow
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oh, is that after a ride through your polisher? or hand polished?

fallow tulip
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Both.

versed kelp
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honestly I didn't expect it but I like the raised lip design the most out of all the results this far

fallow tulip
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I ordered 4 different ones. I still can’t decide which I like most

They’ve all grown on me

teal burrow
fallow tulip
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I remain jealous of the speed of your machine.

teal burrow
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And there's a H2D still in its packing materials downstairs next to it...

versed kelp
fallow tulip
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Yes. The bonkers voronoi one, one like Joshua’s (curvy P2 with the raise lip around the screen). One like the first Ti case with modified button holes (the first case printed too small), and a fourth one I’ve now forgotten, but is probably the plain PTS shaped one.

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2 are Ti, 2 are Aluminium

versed kelp
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interesting

fallow tulip
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And I ordered some Ti & Aluminium steelconnects too.

versed kelp
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hell yeah

fallow tulip
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Given I only have three functional P2s and one has intact buttons still, might be a tough choice!

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I do have a fourth but it is awaiting me learning how to solder in the new battery.

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Anyway, I’m off to sleep. Good luck with the case transplant @teal burrow

teal burrow
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Hm, this time I didn't kill the whole display, but I did maybe kill a few pixels on it.

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I think there was some dirt that left a high point on there? Or I did not insert the popper straight?

paper flume
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certainly an improvement and still usable I guess

fallow tulip
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Sounds not too bad. The lcds sometimes recover from minor things like that.

teal burrow
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I'll give it a gentle massage on the back and let it sit for a little while, and see if it recovers. I nthe mean time, I've got to run to a meeting.

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I have... more... sources of displays if needed.

paper flume
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😄

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theres always those vla watches

teal burrow
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yes I have a few

paper flume
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and of course bare p2 screen/top case, which is apparently still sold.

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how many do they still have? did eric buy only 1%?

teal burrow
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P2 successfully popped

teal burrow
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the question is which one I want to assemble now

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I think the non-polished blasted blue one is what I'll do

teal burrow
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ok, glued in a screen, time to cut up some more o-rings to make buttons

teal burrow
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@oblique moss I think I'm going to use your silk board for this. do you want a Pebble 2 Titanium?

teal burrow
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OK I am supposed to be getting on a plane to shenzhen in 15 hours

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time to finish disassembling a Pebble

teal burrow
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microphone still works!

versed kelp
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that's so good

normal flicker
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I really hope the buttons also come in black

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that looks so cool

teal burrow
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the buttons aren't great but they work

teal burrow
oblique moss
wind steeple
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If I had an infinite money I'd love a black titanium core 2 duo

teal burrow
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black is hard to do with titanium, it's not a natural anodization color

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you can get a beadblasted titanium, but otherwise, you're in for physical vapor deposition to put some kind of black coating on it

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PVD on a core 2 duo shape I would imagine would be annoying to get a consistent result, too

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now, that said, titanium nitride, just keep hitting it until it is consistent

paper flume
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no dye andodize like alum can have?

teal burrow
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if you wanna do that, just do aluminum

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but yeah I think hard anodization with dye is... a thing aluminum does, not titanium

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titanium anodization just makes an oxide on there

paper flume
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makes sense. thanks

gloomy roost
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Doing overtop titanium is a bit ridiculous but it would never corrode lol

paper flume
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lol ok

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never heard of cerakote. interesting

gloomy roost
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They market it for guns but its honestly a great product for a variety of things

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Not super diy friendly though

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If you care enough I'd recommend just shipping the case to a business who does the coatings

wind steeple
fallow tulip
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The cases have arrived.

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The round buttons need cleaning up to fit the off the shelf ones. Other than that they look really good in term of fit.

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Here’s the one which used Pebble steel buttons. Couldn’t resist fitting them before even attempting to polish the case.

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Voronoi case.

versed kelp
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the voronoi case has such an organic look to it due to the imperfections

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it's wonderful

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are you gonna polish it? it seems pretty impossible

fallow tulip
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Not sure if I’ll use the magnetic polisher on it. I’d probably be picking bits of steel out of it forever

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Might hand wheel polish it on the surface though.

versed kelp
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yeah, wire brush sounds like it might help get into the spaces, but you can't possibly get everything out of there

fallow tulip
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Buttons and strap fit. Had to round out the holes a bit. Haven’t properly seated them, as want to tinker a bit.

versed kelp
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that is such a cool looking watch

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because of the roundedness it also doesn't look that much larger than the display glass

normal flicker
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I have... concerns

normal flicker
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mostly the holes slowly getting filled with dead skin

gloomy roost
normal flicker
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🤔

gloomy roost
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I regret that I sent that too

normal flicker
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do you tho?

gloomy roost
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I do

paper flume
normal flicker
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fill them with resin then polish the whole thing 🤔

fallow tulip
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I now have good riddance as an earworm. 🙂

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Greenday. “Dead skin on trial” lyric.

fallow tulip
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Much softer metal so way quicker to round out the button holes.

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Will be polishing these two.

severe glen
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Those look a fair bit smoother to begin with than the ti ones

open rover
# fallow tulip

I want this for my C2D maybe even before the rubber's inevitable death

fallow tulip
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Me too. I might even dismantle one before its eventual button demise.

#

internal frame just about fits into the cases. Glad I made the gap slightly too large

#

Finish on the aluminium and Ti are quite similar in person

#

No obvious layers in the Alu ones

normal flicker
#

are you sure you want them polished?

versed kelp
#

the Ti ones are asking to be polished

#

despite it being a pain

normal flicker
versed kelp
#

I will get a Ti case and polish the hell out of it

#

(I am polish so it comes with the territory)

normal flicker
#

you can do what I do with projects (keep em on your desk so they piss you off that you're not finishing them so you chip at it little by little every now and then)

#

(also seeing them constantly makes you kinder to the defects)

#

perfect is the enemy of done and all that

versed kelp
#

I have projects with deadlines, that's always fun

normal flicker
#

ah.

versed kelp
#

I'm sewing a dress for a conference for instance: the conference has a date

#

I need to be done before I leave to the country where the conference happens

#

I also have some self imposed deadlines, but those can get extended by circumstances

fallow tulip
#

This is a 6 year old project. So yes the bits of it lying around my workshop have been bugging me for quite some time.

open rover
#

I don't think the aluminum necessarily needs to be polished, but it would be nice if it was a little smoother

#

Looks great though. That with the pebble steel buttons I think would be perfection for me personally

gleaming snow
#

those are gorgeous

#

the voronoi one looks so good

paper flume
#

such nice cases

#

I wonder if stones would do better on polishing those than sandpaper and such

#

clickspring youtube channel he uses em to make finish so dang shiny mirrorlike finish

stable saffron
oblique moss
#

They look so good!!!

teal burrow
#

we should try doing DFM changes to make it possible to machine these parts

fallow tulip
#

There’s someone willing to try to CNC them and see what’s needed in that respect. The internal nubbins for the metal frame, and the various tiny holes on the lugs and microphone will be the biggest issues.

Metal casting or injection molding would be ideal. But £££££

teal burrow
versed kelp
uncut wren
#

@teal burrow what are your thoughts on the P2 Popper to push the lcd out? It better or worse than destroying the case to get the lcd out?

teal burrow
#

I killed one LCD with some dust or dirt or something under the Popper

#

the second one I used a bunch of isopropanol from the inside to try to soften things up and require less force. not sure whether it helped or not

#

I think it’s definitely a more controlled device than cutting a case up so I prefer it for that reason

uncut wren
#

Very good thanks.

#

And sorry to hear about the one that got messed up.

#

Maybe we recommend a sheet of something between the lcd and the popper. Like masking tape. Just anything that may deform enough around small things like dust particles.

teal burrow
#

yeah, I was thinking of printing a TPU gasket

fallow tulip
#

83.250.3 or 83.250.4 on the esslinger site should fit (only difference looks like the o-ring). Or 83.250.11 which is slightly longer.

All three look pretty close to the UK one I can get.

#

I’ll go measure it

#

Most available buttons are way too long.

#

One I’m using is

Inner head diameter: Ø3.40mm
Outer head diameter: Ø4.00mm
Case tube diameter: Ø2.00mm
Case tube length: 1.60mm
Travel: 1.60mm
Button diameter: Ø1.50mm
Total pusher length excluding button: 6.00mm

fallow tulip
#

Just a brief update. Been tinkering with tiny nuts today. Fitted the brass nuts to the titanium cases, and tested the fit. They aren’t quite right but they work.

#

Also had to file out the watch strap gap on three of the cases so I’ve tinkered with the models so I won’t have to do that in future.

#

Also hand polished the voronoi case today.

paper flume
#

nice

fallow tulip
#

Almost time to sacrifice another P2 to the cause and get at least one of these two fully fitted and working.

#

Just waiting for my button fitting vice to arrive

#

Without one of these I’m damaging the off the shelf buttons.

#

Going to see if I can model a parallel jaw plier add on to do the same job.

#

(Once I see how hard it is to do properly using the right kit)

#

Buttons are friction fit so need to be very tight fitting into the case.

paper flume
#

nice looking

fallow tulip
#

New toy arrived. Soooo much easier to put buttons in and take them out.

#

Also found a different button which also fits

normal flicker
#

the buttons are press fit?

#

why on earth did I think they secured with c clips

gleaming snow
#

I didn't realize these ones were different either

fallow tulip
#

These ones are press fit yes. Couldn’t get short enough c-clip ones. The Pebble steel buttons are c-clips.

#

Update too on the watch strap adapters for the pebble steel. Had some time today to tidy up the holes with some new drill bits & files.

#

two lug is Ti, four lug is Al

#

Ti is still too snug so off to mod the model again. Also annoying have lost a watch strap screw!

paper flume
fallow tulip
#

Since I want to make these available to print on demand, started tinkering with a simple add on to a set of mole grips or parallel pliers

#

They’ll work for one watch I think.

#

Perhaps more if I used more than 20% infill

#

In true 3D print style these have embedded magnets

paper flume
#

thats great idea.most people wouldnt have specialized vise system

teal burrow
#

haha yeah I was thinking when I saw the vise you bought that I wondered if I could 3D print a softjaw for a panavise

fallow tulip
#

Yep, that would work

#

If the vice is small enough to get inside the case.

uncut wren
#

Hey @fallow tulip have you looked at tumble jewelry polishers? I previously worked for a jewelry store and they used them to polish silver jewelry. They don’t cost a lot either. They use small stainless steel balls that do the polishing. It should be able to make a very shiny finish on the case. Here is an example. https://www.vevor.com/jewelry-polisher-c_11136/vevor-jewelry-polisher-tumbler-6-6lbs-3kg-capacity-mini-rotary-tumbler-machine-with-0-60-minutes-timer-5-speeds-jewelry-rotary-finisher-for-surface-polishing-grinding-buffing-gemstones-jewels-coins-p_010279089812?adp=gmc&srsltid=AfmBOoqIQTu1o5wqQH9xoAnt-HkXuEvZO1k1kLm_wgRemptvoGdOALVZzeY&gPromoCode=google202412&gQT=1

teal burrow
#

the Pebble 2 Titanium antenna is very bad

#

at Teardown, in a congested RF alignment, sitting in a chair, my Pebble 2 on my left wrist cannot reliably connect to my iPhone 15 if it is in my right pocket

versed kelp
#

time for a coax socket to be incorporated into the design

#

watch with an external antenna

teal burrow
#

exactly

gleaming snow
#

smartstrap!

teal burrow
#

with the new NimBLE world we could put a BLE UART on the smartstrap interface and have an external BLE unit

thorny reef
#

is this why the Steel and Time Steel have that plastic ring band around the top edge of the casing?

fallow tulip
#

Where/what is the BT antenna on a P2?

teal burrow
#

Not sure.

severe glen
spare finch
teal burrow
#

hm also under vibration it keeps powering off

#

I wonder if the battery is shorting against something and causing the protection circuit to kick in

#

or if there's a grain of titanium wandering around

#

I guess I should take it apart again and see

paper flume
#

hopefully that is easy fix

fallow tulip
#

Let me know what you find out. I might actually have time to work on my cases this weekend.

teal burrow
#

also possible is that there is liquid intrusion through my buttons, which I still have not upgraded to real buttons yet

fallow tulip
#

Wish me luck…

#

Titanium Steel button case is polished nicely.

#

Buttons are fitted (I hate c-clips)

teal burrow
#

ooooo

fallow tulip
#

Phew. Only a minor dink on the coating.

teal burrow
#

I should get a second one of mine out and hook up a VNA to see just how bad the antenna is

fallow tulip
#

Easy bit next.

teal burrow
#

that's polished Ti? it looks gorgeous

fallow tulip
#

It is yes

#

Spent hours today polishing it

paper flume
#

amazing

teal burrow
#

I like the lightly brushed finish. maybe a little more unidirectional brushing from top to bottom could bring that out even more

wind steeple
fallow tulip
#

Magnetic polisher worked fine but didn’t get near the brushed finish I was after.

I only have so much patience for sanding & polishing

teal burrow
#

don't we all

#

I seriously wonder how the big kids do this

fallow tulip
#

Got to this stage and decided it was good enough

#

I assume machines or slave labour

teal burrow
#

yeah I wonder what the machines are

fallow tulip
#

Going to have dinner while the glue dries before I try the next step

sacred trail
#

Stunning!

open rover
#

That looks beautful

fallow tulip
#

It’s alive!

#

I fully expected to screw that up

open rover
#

Definitely Jealous

versed kelp
#

that is beautiful

gleaming snow
#

beautiful thing

open rover
#

Core 2 Duo version gonna be 🔥

#

(planning 100% to do this to my C2D at some point

#

Either before or after the buttons die

versed kelp
fallow tulip
#

back is gluing on.

teal burrow
#

it created a pressure spot on the LCD but was basically the right thing otherwise. I think I should 3D print a jig for it

fallow tulip
#

A quick grip clamp might work better.

#

I have a few of these in the workshop

teal burrow
#

yeah, I considered one of those

fallow tulip
paper flume
#

you sure its not actually prototype of one model of pebble? 😉

fallow tulip
#

I’m really pleased with it

#

Seems to connect ok too

#

I did rip the back off and glue it back on again, as the vibration motor was far too loud & clunky. I’ve damped it with a tiny bit of sticky neoprene stuck to the back plate. Much better now.

safe pumice
#

that looks so good! I always loved the original Pebble Steel except for the off-center screen, this is basically the dream version

teal burrow
#

yeah, I used some of the same adhesive that I used for the back to adhere the vibe motor

thorny reef
#

How's the Bluetooth reception?

sacred trail
half arrow
#

Out of curiosity, did you have to delaminate the glass from the screen?

gleaming snow
#

astosia cases usually take the glass and screen in the top as one assembly

#

the hard part is getting the glass and display off the P2 case without damaging either part >.>

fallow tulip
half arrow
fallow tulip
#

I think I’ll leave the transplants to others. I will be selling the cases though.

fallow tulip
#

Probably. Not sure anyone will want to pay the extra for polishing based on my hourly rate!

open rover
#

Curious how it would look coming out of an automated polisher

lusty wren
fallow tulip
#

The “this watch will be impossible to keep clean and trips some people’s phobia” is built and working

fallow tulip
#

I also appear to have made it very Apple Watch shaped

#

The two Ti watches next to each other

half arrow
#

I know nothing about the materials to know if this is possible, but I wonder if the holes can be filled with clear resin. That way the crud can't get trapped? Just a thought

#

Either way, I'd buy one as is

oblique moss
fallow tulip
#

I haven’t sat down and worked that out yet. Soon though

wind steeple
paper flume
half arrow
#

Yea, these are phenomenal. This is so incredibly cool

thorny reef
#

I know you have a version of this casing available to be 3D printed in plastic, but I'm curious about metal

#

I really like the rounded edges, makes the bezel seem smaller

fallow tulip
fallow tulip
#

The holes one is based directly on that one, but it has ended up rounding the bezels more

thorny reef
#

oooo that looks nice

#

I don't have a P2, but I'm eyeing these for whenever my future C2D's buttons disintegrate

fallow tulip
#

I suspect the first thing I’ll do to any C2D I get my hands on is pull it apart and see if it fits

#

As to buttons, the OG buttons were always a tight fit but yes it’s doable.

paper flume
#

wonder if "shallow" version of the cheddar watch would be possible

#

still same hole pattern, but only small depth

versed kelp
#

how wide apart are the two outer lugs on ps? I wonder if keeping that overall shape would look nice

gleaming snow
#

I believe the outer faces are either 22mm or 20mm apart

#

I think the leather strap that comes with the watch is 22mm, but it obvs has cuts in it for the lugs

versed kelp
#

yeah, I'm curious how significant that cut in is

fallow tulip
#

#1345366437870567516 message

#

The lug gap on the steel is 16mm, outer edges is 22mm

fallow tulip
paper flume
#

nice

fallow tulip
#

#1345366437870567516 message

skeleton case being this one.

paper flume
#

lol indeed

versed kelp
#

I think a ps with 18mm band would look cool

teal burrow
#

@fallow tulip so I ordered the polishing kit for the Hanboost C1. I assume it's going to do fuck all nothing on DMLS titanium just like everything else, but we'll see

fallow tulip
#

It does take some effort to polish Ti

#

The magnetic polisher did not do anywhere near as much on it as on the Aluminium cases. I resorted to a flappy paddle sanding bit on a Dremel

teal burrow
#

hm I think I tried a flappy paddle and it mostly just ate the flappy paddle

fallow tulip
#

Yep

#

I did however get them bead blasted by the manufacturer first, which helped

#

An agate burnisher worked surprisingly well too

teal burrow
#

hm that's unexpected

#

well, we'll see how the hanboost stones do

#

I don't think the ultrasonic should even have enough amplitude to do anything meaningful, but we'll see

fallow tulip
#

I was working my way through my woodworking/woodcarving polishing implements, one of which is the agate. It smoothed out a couple of hard to reach areas

teal burrow
#

yeah, I worked my way through an entire Dremel polishing set

#

destroying every tool in my path

fallow tulip
#

Let me know how you get on, I could do without also destroying a fortune in files bits and sandpapers

teal burrow
#

yeah, like... how do real people do this

fallow tulip
#

Does look good though

teal burrow
#

yes it do

#

maybe I should ask the Firefly guys (who made my bike) if they have tips

paper flume
#

definitely does look good

half arrow
#

Asosia, are you thinking of selling these? I know you said polishing was time consuming, so I wasn't sure if this was just a fun project for yourself.

spare finch
fallow tulip
somber junco
#

Would a rock tumbler or something similar perhaps help with polishing? I know people have used one before for things other than rocks though I don't remember the application

half arrow
fallow tulip
somber junco
#

Ooh interesting

fallow tulip
#

Before polishing

paper flume
#

rugged industral look

somber junco
#

I definitely prefer the polished to the unpolished but those do look really cool still

#

I feel like you could probably even sell both versions if you wanted

paper flume
#

Brutalist architecture but watch 😉

fallow tulip
#

Slightly better pre polish photo

#

Unpolished = £x, polished £x + lots

#

Magnetic polisher does help the polishing, but didn’t get a finish I liked without the dremel. Don’t think a rock tumbler would be any better

#

Think a benchtop buffing wheel is the way forward, but I don’t have one (yet)

#

Oh and some metal-cutting polish of various grits. Just sandpaper takes too long

versed kelp
#

I'm looking at those and I think I would like the one that has a thin frame that juts out of the bodyin titanium, but with ps buttons and support for 20mm bands

#

if that's possible at least, that's a bunch of modifications

fallow tulip
#

The one shaped like a P2 with fatter sides?

#

This one?

#

The P2 shaped one comes in 2 versions, both with raised frame. One has round buttons like Joshua’s the other has pebble steel buttons.

teal burrow
#

I wonder how small we coudl go if we optimized for x-y dimensions and had a different PCBA to go with it.

fallow tulip
#

Button depth is a factor. The buttons look comedic on a slimmer body.

teal burrow
#

I think, like, keeping the same glass assembly, throw everything else out. probably we would end up growing some Z stack height to fit everything in there, but how much?

fallow tulip
#

Slightly wider but shorter like the pebble steel layout is an option.

#

You can see in this photo that the screen is wider across but shorter top to bottom than the board

teal burrow
#

I kind of am thinking, like, what would it look like to have the watch constrained to the XY dimensions of the 'lip' around the screen on the unit I'm running

severe glen
teal burrow
#

It would take some design work, but not an intractable amount.

fallow tulip
#

Using stumpy buttons like the PTS ones would help minimise the width, or Apple Watch type buttons.

teal burrow
#

I assume that the FF-constrained design would probably end up with a small PCBA that does not wrap around, and buttons would live on a flex?

#

in order to make enough space for a battery

severe glen
#

I really feel like the watch that's crying out for a new design is the PTR

#

It's a gap Eric seemingly isn't trying to fill at the moment, and it really needs a power efficiency bump given the limited battery capacity

#

The problem is that FGPA for the display

teal burrow
#

yeah, the specific thing that I wanted to keep out of scope for this project was new glass/lcd

severe glen
#

(and the fact that taking them apart without messing up the antenna is hard)

teal burrow
#

well, ok, so, I think the SiFli chips can drive that display directly

severe glen
#

they can, yeah

#

the sifli stuff is a bit more of a unknown for me right now though

#

I think the nrf52 stuff will work out just fine

#

the sifli.... eh

#

I'm sure something will ship, what that something ends up being and how much you'd want to re-use it I do not know

teal burrow
#

but also, like, if only we knew someone who professionally did digital logic design and would be happy to write FPGA gateware to shim between a nRF52 and a Spalding display

severe glen
#

are the lattice parts originally used not still available?

#

could you not literally just re-use that

teal burrow
#

oh they're totally available, it's just ice40

#

but you would need code running on them

severe glen
#

we have that do we not?

#

(not the source, I know)

teal burrow
#

is the gateware that lives on them licensed in a way that can live on?

severe glen
#

I mean I think technically Cory wrote all that code so Pebble (and therefore Google) now owns the rights

teal burrow
#

anyway yeah that part is still easy to get AFAIK

severe glen
#

(originally a bunch of contractors wrote a version but I think Cory started from scratch again with it)

#

it is absolutely not a good choice for power usage, but I mostly for funsies really wanted to do an RP2350 based design

#

but that means external BT controller/radio etc so even just packaging wise it's also terrible

teal burrow
#

also RP2350 is colossal, yeah

#

RP2350 is an interesting choice for non-watch pebbleos devices though

fallow tulip
#

What constraints do you want on any new watch? Round or not, battery size, case size?

My ideal would be a PTR with a PTS battery in it even if it was thicker.

severe glen
#

it would end up looking more like those chunky "hackable smartwatches"

teal burrow
#

I have no particular desire for anything specific, and happened to look down at my wrist and riff on the idea of a P2 but smaller

#

I was thinking mostly 'what would this look like if we were not constrained by having to shoot injection molds?'

#

(and, I suppose, 'if we were not constrained by having to use the original PCBA')

fallow tulip
#

Yep. Definitely have to make the internals smaller in xy then

#

The p2 case is the smallest it could be bar thinning out the lugs.

teal burrow
#

wonder if NuEnergy has any higher voltage cells off the shelf in molds that would fit

fallow tulip
#

I did find a 3.85v battery around the same size as the P2 one. Will see if I can find the link. MOQ was well above 1 so didn’t buy any

teal burrow
#

yeah

fallow tulip
teal burrow
#

I have some contacts at NuEnergy in specific, not sure how receptive they would be to 'wanna help with my fucking-around project'

#

0.5C charge current, that's brutal

fallow tulip
#

I know nothing about batteries and electricity. I was looking for approximately the right size.

teal burrow
#

0.5C means 'you can charge it at the rate of half the capacity' (i.e., 'it takes 2 hours to charge it')

#

where did you see MOQ info?

#

if the MOQ was like 400, then actually what you're getting there is even better: they just have that shape of mold lying around, and they'll pack whatever chemistry you like into it

fallow tulip
#

Looking again, I didn’t

#

P2 battery is 441522. That was the closest >3.7v one I found at 411523

teal burrow
#

yeah, the correct way to work with such a thing is to be like 'what size molds do you have'

fallow tulip
#

341423 seems to already exist too from my notes, although smaller capacity as well as smaller size

#

Although those were AliExpress 3.7v batteries

#

On my late night ramblings into batteries, the other option was something you can buy for other watches, like the Garmin fenix or venu … https://www.365powersupply.com/product/garmin-venu-2-replacement-battery-361-00139-10/

https://www.365powersupply.com/product/garmin-fenix-6s-6s-pro-6s-sapphire-replacement-battery-361-00086-12/

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Garmin Venu 2 replacement battery 361-00139-10 Battery Information: Battery Voltage: 3.85V Battery Capacity: 225mAh Battery Type: Li-ion Condition: new Warranty: 6 months

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Garmin Fenix 6S/6S Pro/6S Sapphire replacement battery 361-00086-12 Battery Information: Battery Voltage: 3.8V Battery Capacity: 180mAh Battery Type: Li-ion Condition: new Warranty: 6 months

#

Since they use 3.85v/3.8v instead of 3.7

versed kelp
fallow tulip
versed kelp
#

yeah, I would love that

open rover
#

But also....I'm not stopping wearing it

versed kelp
#

yeah, p2 floats away from your wrist while times tend to hug it rather closely

#

I do prefer hugging because it looks less strange

#

any design of ptr has to be extremely thin I feel, because that's one of the things that watch does really well and people seem to like

#

and that does not seem easy to design at all

open rover
#

Yeah the thing I love about it is it just looks like a normal watch. It honestly has an annoying amount of battery. Too little to forget about, but too much to charge every day

versed kelp
#

even if it's not a week like p2->c2d improvement would suggest, twice the time would be really good already

gleaming snow
sacred trail
#

Agreed with this ^ and up/down are kind of inherently more fiddly then the other watches since they're at an angle, imo

#

Down in particular always feels a little awkward to comfortably/confidently press

#

Guess I could train myself to use my thumb for Down (never really thought about that until just now)

versed kelp
#

how

#

do you wear your watch on the right wrist?

sacred trail
#

it's on my left wrist

#

I don't have enough limbs to show this without taking the watch off - I normally hit Down by pinching the watch like in the first photo for stability. But I was saying I could theoretically try anchoring with my pointer and pressing it with my thumb (second photo)

#

Having tried both now I'm not sure if one feels much more natural than the other

#

in example two i guess the thumb is at least pressing the button directly in, instead of at an angle?

versed kelp
#

oh that's interesting

sacred trail
#

Hadn't really thought too much about it, but yeah, I guess with all my pebbles I do "pinch" the watch to make button presses more consistent

gleaming snow
#

i usually brace with my left thumb underneath the back button, and press with the knuckle of my right middle finger

#

to press the back button, i'll brace my knuckle underneath the down button, or i'll brace two fingers on the lugs of my Round

fallow tulip
#

ok, so I've been staring at a P2 screen and backlight this morning. To reuse those two parts would put some constraints on the minimum size of a new watch. reusing an approach like in the Steel or OG would only gain about 1mm max in x or y.

#

the wider (in x) PTS case is actually almost exactly the same height (y)

#

so I think min y is the existing y dimension of the P2 (39.5mm)

#

min x is a function of how far the buttons stick out

fallow tulip
#

actually we could reduce y a bit, but the screen would end up offset from the centre like the pebble steel

#

not sure I like that idea though

fallow tulip
#

so, ignoring the buttons for now, this is the smallest you can get the P2 screen and backlight into a case (I haven't tinkered with the Z height/thickness of the watch)

#

with the board the way it is, off the shelf buttons stick out this far:

fallow tulip
#

narrowest "traditional" button on an existing pebble watch (with springs & 0-rings) is 5mm (the centre button on a PTS), so let's take that as our min size. That looks something like this with the current internals

#

moving them to the same depth as the P2 original buttons makes them stick this far into the case:

fallow tulip
#

you then have to support the button on the inside of the case.

teal burrow
#

I wonder what you can do if you tuck the lugs under the screen

#

I like the tiny look so far though

fallow tulip
#

which then fouls the screen and backlight. mmm

#

would have to shift the buttons towards the back a bit to make space... or use a different sort of button

#

cross section. I'm not even sure how you'd get the backlight piece past the interior nubs for the buttons

#

min thickness of a case by the buttons on the PTS and the PS (the two I have available in pieces to measure) is 3.5mm. Case above is only 1.65mm, but the distance from the interior of the button to the outside of the case is 3.25mm (so about the same as the PS and PTS). so, either make it wider by 1.6mm on each side (3.2mm overall), or use different style of buttons

#

22mm lugs just to show what it might look like

#

20mm looks better

teal burrow
#

I am thinking unconstrained by buttons available for now, just out of the idea of what is possible at all

fallow tulip
#

making the watch wider to accommodate normal buttons looks quite good, and is narrower than both the PS and PTS.

#

PTS is 37.6mm, PS is 34.2mm

#

Ends up being a narrower version of this.

fallow tulip
#

mmm, not sure if I like this one or not.

#

was channelling apple watch ultra vibes with that option

fallow tulip
#

so z height

#

the P2SE is 9.8mm thick

#

this is what a 9.8mm thick (in the centre) case looks like with a curve to give more space inside, and to enable the lugs to be tucked away.

#

lug shape is rudimentary, based on using 1.5mm around the pin hole, and a min distance of 2.5mm from the case to the pin holes to accommodate the thickness of a strap

#

I might print this to even see if it's comfortable at that shape on the back. it's a more extreme curve than the PTS

#

that's me done for today. I've designed an ugly watch on which the buttons won't fit, but interesting exercise in what could be made to work. I'll work on aesthetics later.

fallow tulip
#

Late evening thought process question. If the screen is so annoying to fit, and putting buttons inbound gets in the way of fitting the backlight… flip it and make the watch the other way up like a PTR or PTS. Screen and backlight fixes to the front as a separate unit

#

Ribbon cables might be an issue if we reuse the same screen & backlight

versed kelp
#

the pts has a bit more flatness on the back which means that the overall thickness doesn't have to end up that significant

#

I do think the most important part is to get the lugs below the back of the watch, p2 is very bad at it

versed kelp
#

out of curiosity, what is contributing to the z height inside of a p2?

#

what would have to be thinner to make the sandwich less thick

fallow tulip
#

Battery and vibration motor are the thickest things

versed kelp
#

I don't think people would be happy with ptr versions of those components

fallow tulip
#

Adding a curve on the back will give us a bit more room for a larger battery. I can make it less extreme

#

If I assume a particular battery size, screen and backlight, and limit the depth to 10mm, that should give Joshua a size to pack in the other components.

fallow tulip
#

ha, accidentally made a face.

versed kelp
#

•_____•

sacred trail
#

also the two surprised faces on the left one 😲 😲

fallow tulip
#

when you mirror something in CAD and forget you've done so

fallow tulip
#

thought I'd do some printing

#

minimalist and blocky

#

3.56mm is the depth of the screen and backlight combined. Case assumes 1mm thickness of material. that leaves about 5.2mm to play with internally while keeping the whole case under 10mm deep.

teal burrow
#

you can also make the display like 0.5mm proud of the case or so

sacred trail
#

^ maybe with a protective lip like you did with some of the other designs

teal burrow
#

well that is the opposite of making the display proud of the case 🙂

sacred trail
#

i guess i'm not familiar with the term :/ that makes sense

fallow tulip
#

Wanted to see how big it feels without being proud or with a lip around it

#

It’s still smaller than a P2 and a PTS

versed kelp
#

would it make a difference if the front display glass was smaller?

#

finding a display without the glass should be possible

fallow tulip
#

Yes it would, a bit

#

Ribbon cable position is what dictates the y size (top to bottom of case). It could be off centre but I don’t like the look

#

(Never liked the off centre look on a PS)

versed kelp
#

yeah, I agree

#

I wonder if it was possible to make it even smaller with a zebra strip or something, but that sounds unlikely

fallow tulip
#

The PS does have the smallest internals

#

No doubt due to the zebra

versed kelp
#

oh, that's cool

#

but I assume that's what also leads to the off center look

#

there seem to be a couple of versions of that sharp lcd with a couple variants of ribbon cables, I wonder if any of them would be more forgiving for the dimensions

fallow tulip
#

this is how big the current display is vs the glass.

#

print just finished.

versed kelp
#

and the ribbon is the majority of the rest of the height, huh?

#

that is a lot

fallow tulip
#

the ribbon is quite wide and curves around the extra piece of very slim glass on the back. blue sketch rectangle shows where ribbon is

paper flume
#

wish we have selection of watch kits to buy and design around lol

versed kelp
#

yeah, I recall the ribbon was the same width as the display more or less, which is wide for a ribbon

#

or maybe I'm remembering wrong

#

yeah, looking at a teardown, it is a lot narrower

#

nvm then

#

I haven't been inside of a p2 for a few years now

fallow tulip
paper flume
#

certainly compac

fallow tulip
paper flume
#

so compact I couldnt fit t in 😉

versed kelp
#

combined thickness would be nice to see, though it is difficult to tell from a picture how it would actually feel

fallow tulip
versed kelp
#

that is thicc

#

but holy shit it's tiny and cute

sacred trail
#

I like that!

versed kelp
#

it needs to use ptr components so that it can be a pretty square version of the ptr that is way less practical

fallow tulip
#

I have pretty small wrists

versed kelp
#

is that the 20mm band variant?

fallow tulip
#

it is

#

Pts for comparison

versed kelp
#

wow

fallow tulip
versed kelp
#

pt display is slightly smaller, now I wonder how small that watch could be

#

how is pts thinner btw?

#

where's the difference

fallow tulip
#

Layout choices. PTS uses the space around the screen to fit the board in. P2 has the board under the screen, and a separate metal frame inside which adds 1mm

#

This metal frame

versed kelp
#

I wonder how much thicker the pt2 was going to be if they didn't have a chance to put the board around the display

fallow tulip
#

major difference is that metal frame, not the display thickness

#

1mm makes a lot of difference

versed kelp
#

yeah that does look significant

fallow tulip
#

smoothed out some of the edges. and added a lip around the screen

versed kelp
#

the buttons look significantly more centered

#

makes me wonder what it would look like with larger buttons or more square buttons

fallow tulip
#

I haven't moved the buttons, its the screen side being more curved which makes it look like that

versed kelp
#

yeah, I figured

fallow tulip
#

ok, so, if we wanted to truly go for miniature... here's a concept. this is 2mm larger around than the current screen size. which should just about give enough room for the current screen and backlight

#

with splitting it in two, and actually fitting in other things, I think a little bit more size is needed, but wanted to put this out there.

#

internal corners might also need to be smaller )

#

watchcase is 35.5mm x 31.5mm with 4.16mm of internal depth space below the backlight

#

I was going for flat fronted mini PTS

sacred trail
#

it's very pretty

#

i guess i should actually be picturing it with the buttons added, right? these are all mocked up without them installed

#

these guys

fallow tulip
#

Yes, or a bespoke version of that with a smaller depth

#

More like the teeny PTR buttons

sacred trail
#

I looove the PTR buttons ❤️

fallow tulip
versed kelp
#

oh that looks really cool

teal burrow
#

@fallow tulip The buying will continue until surface finish improves.

fallow tulip
#

👌 nice. how shiny are you aiming for?

#

Do you want the teeny-watch model to print out?

teal burrow
#

I dunno, I happened to be at harbor freight so I wanted to see if the more aggressive polish with a bigger wheel would make any quicker work of it

#

I am not ready to start in on the teeny watch project yet haha

fallow tulip
#

Good answer. I won’t actually join the model together then

teal burrow
#

if I end up designing a pcba for it I am officially assigning you to productize it. Expander has been brutal on my soul

fallow tulip
#

You’re really selling the opportunity

paper flume
#

no vibration polish device?

#

also, I bet you could make "polishing holder" for cases

#

to make holding it much easier when polishing it

versed kelp
fallow tulip
# paper flume no vibration polish device?

The magnetic polisher I have is great for aluminium, and the silver & brass things I’ve tried it on. It barely touched the titanium in comparison. I might try a super long spin and see what happens.

paper flume
#

I wonder if stone polisher roller is better for that

#

somehow I feel we had talked about it before

fallow tulip
#

We have. 🙂 I don’t have one to try out

#

A neighbour did just give us his old bench grinder which I’m now eyeing up as a bench polisher though

#

If I can find the right adapter for the spindle

teal burrow
#

yeah, I have a drill that I hope to use for this

severe glen
#

are the ti cases above slm? I noticed JLC does binder jetting now, and it's slightly cheaper than slm. how does it compare?

#

I have some parts I've done done in FDM that I need stronger/with higher temp resistance so I'm gonna send them off to jlcpcb, but not sure which of the two methods I should use

#

it sounds as though as you'd expect, slm is the better end product given the higher cost

teal burrow
#

yes, SLM / DMLS

#

if you need moderately stronger than FDM, consider SLS nylon. I use the Hungarians for my SLS nylon now that there are tariffs on chyyynuh https://additiq.tech

severe glen
#

Is SLS nylon stronger/more heat resistant than FDM nylon (eg, PA6-CF)?

#

Basically I just need it to survive in a car with 0.5kg or so of weight on the part

#

(android auto screen mount for my Austin Mini)

fallow tulip
#

SLS nylon is pretty strong. Melting point is around 175-180C so you should be fine in a car.

#

I have an FDM PETG magnetic adapter to fit my Mous phone case (with a mous-specific magnet layout) to a MagSafe charger.

#

In my Austin mini

severe glen
#

I have some petg-cf but I figured it wouldn't take the heat

fallow tulip
#

mine's only thin, and doesn't take any more weight than a phone. Lives permanently in either the car or the van

#

SLS would be a good bet. I've used 3D Print UK recently, they're good, but not as cheap as the Hungarians

#

it's a bit random, but how about a clip mount? I have one of these (not bought for my car but to mount a light at an event, and it has one of the strongest clamp springs I've ever used)

https://www.essentialphoto.co.uk/products/pixapro-spring-clip-with-mini-ball-head?_pos=20&_fid=d01226ce9&_ss=c

EssentialPhoto & Video

The Adjustable Photography Spring Clamp & Mini Ball Head allows you to attach your equipment to it using the 1/4” screw which can open to a width of 4cm.

#

actually, I can imagine even that clamp rattling free in my mini

gloomy roost
severe glen
gloomy roost
# fallow tulip SLS nylon is pretty strong. Melting point is around 175-180C so you should be f...

For this application the more important property is the glass transition temperature. This is the temperature when the material becomes soft enough to deform.

Depends on the type of nylon used, look under PA

https://www.specialchem.com/plastics/guide/glass-transition-temperature

severe glen
#

I think it's the HDT here given that it's under load?

#

Screen uses this magnetic mount

#

Designed this replacement that's 8.5mm thick compared to the original ball mount 29mm

gloomy roost
# severe glen I think it's the HDT here given that it's under load?

I'm a computer scientist, though I've done a ton of 3D printing, so take this with a big grain of salt.

HDT is a better metric but that depends on the dimensions and shape of the item. Which in actual engineering is super important, but for a "can I use this material and have it not break" for general 3D printing I use the glass transition temperature for a good ball park

severe glen
#

The two countersunk screws go into threaded inserts in a piece that replaced the ashtray and has a slight angle to bring the face back to vertical

#

That piece is a pain to print because of the large area of support underneath but because of the key on the other side I can't really do it any other way

gloomy roost
#

So if I was going to do this, I would epoxy a 3D printed mount to the screen, and then screw that to your mounting point in the ashtray. I don't love magnets for this application. I wouldn't trust it to hold in an accident

severe glen
#

The original mount is magnetic, and I don't really want to epoxy to a £200 device

gloomy roost
#

Another option would be to send cut send a simple metal bracket to strengthen your FDM mount

#

That's totally fair

severe glen
#

The magnet is surprisingly strong, and the one I found to replace the original is even stronger than the one it came with

#

I've ordered some PVA to make removing the support easier at least

gloomy roost
#

Can you add another set of screws to the top of the bracket? Support the top and bottom so it's not cantilevered?

severe glen
#

The ashtray is only ~35mm tall

gloomy roost
#

Also sorry to Astosia for hijacking the thread 😅

severe glen
#

Heh yeah, I'll make another thread somewhere

gloomy roost
severe glen
fallow tulip
#

It’s fine. I might steal the idea for my mini!

severe glen
#

Happy to share f3d files but I'm sure you could come up with something even better..!

fallow tulip
#

@gleaming snow , your case has just been sent to print at Shapeways along with my latest batch of buttons. Should be with me in mid-August

gleaming snow
#

Thank you so so much!!! This is so wonderful

versed kelp
#

hell yeah

fallow tulip
#

I couldn’t resist tinkering with teeny watch to minimise the case size on the current P2 layout. Here’s the latest attempt.

#

New one is covered in sellotape. It’s 2mm shorter in Y than a P2, but slightly wider in X. Same z height

somber junco
#

Ooh I like the more square shape

versed kelp
#

it looks really cute, I wish the buttons could be narrower somehow

fallow tulip
#

I’ve found some narrow ones but they are also smaller, and a lot more expensive.

versed kelp
#

yeeah, I wish making new buttons was a possibility, that would be really cool

sacred trail
#

So pretty!

paper flume
#

narrower as in less diameter, or length?

fallow tulip
#

Length

paper flume
#

hmm I wonder if you could use drill as "lathe" and use files to shorten buttons

fallow tulip
#

These are the shortest ones I can find, and yes the one on the right could be made even shorter. OG centre button for comparison. The one on the left is the one used in the latest cases.

#

Any shorter and there’s not enough space for the spring.

#

Thinner would look more like my existing mechanical replacement buttons, or a push fit block from the inside (a bit like an Apple Watch button).

#

Personally I quite like the sticky out buttons. Especially on the voronoi watch

paper flume
#

interesting. well I guess it does depend on case

fallow tulip
#

The second one in has potential. It’s lower profile.

#

That 1mm makes quite a lot of difference

#

Exciting, just checked the tracking. My new C2D has got to the UK. So how long before I pull it apart??

sacred trail
sacred trail
#

I've never actually mentally clocked one in person (is that weird?), but someone was just talking in #pebble about how the way an apple watch accepts/accommodates straps means it doesn't have "arms" jutting out above/below the face. Is that something that could theoretically be accomplished/imitated on a custom pebble case? Even if the face itself didn't change in size, it would still presumably look smaller on the wrist

sacred trail
#

I do think the Pebble Time handled the "arms" pretty well - the default(?) color with the black back/arms (is there a better word than arms for this?) blends pretty seamlessly at a glance with the default black band

versed kelp
#

lugs?

#

I would be interested in seeing the smallest possible watch you can build with the ct2 display

#

that sounds extremely cool

fallow tulip
#

This is the shortest I can make a case and still fit a strap

sacred trail
#

I should actually look at a picture of how an apple watch attaches to its strap

fallow tulip
#

The strap attaches into a channel on an Apple watch

#

So no lugs

sacred trail
#

Ahh, okay. Yeah, I was trying to parse that, I see it now

#

so I guess with a pebble you'd need the internal space to actually accommodate those channels, which I'd imagine is maybe not possible without making the body taller (again)

#

unless making it thicker helped

versed kelp
#

I think technically a channel is going to take up less space than lugs

#

since you are avoiding the need to accommodate the thickness of the strap

sacred trail
#

Oh, that does make sense

#

A pebble housing that could accommodate an apple watch band would be pretty neat I bet

fallow tulip
#

It would, but I think the strap release pins would be interesting

paper flume
#

wonder if you could design a bolt similiar to steel, but though watch case

#

having a cutout enough for band

fallow tulip
#

Some decent schematics in there. On watch and strap dimensions

#

I did think about using strap release pins as buttons

sacred trail
#

Ooh, I love schematics ✨

paper flume
#

do anyone have "watch internals" model?

#

display, battery, buttons and board

fallow tulip
#

I have modelled each part but only in enough detail to create an internal cutout

paper flume
#

ok. still wish we can easily get pebble kits or something lol

#

I hope in future there will be small market for that

teal burrow
#

I have models of Pebble 2 of all of the above

paper flume
#

one of things I hope happens is essentally opposite also. lol. electrics and battery kit for classic or steel

#

so it can be refreshed and upgraded

fallow tulip
#

Cases are the easy bit in a kit

paper flume
#

indeed

teal burrow
#

here is a render I was working on with this CAD

paper flume
#

thats cool

teal burrow
#

@fallow tulip Do you have any STEP files for buttons that go with P2 curved sides with screen bumper and round buttons.step?

fallow tulip
#

I have the off the shelf buttons modelled, but not internally/functionally

teal burrow
#

anything is better than nothing