#Yet another 5020 toolhead (Clogged hole/AMOGUSBURNER)

1 messages · Page 2 of 1

novel spruce
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Velocity stack its supposed to increase and stabilize airflow for intake

clever charm
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might just be wrong tho

novel spruce
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still for ease of printing if you wanna add a velocity stack it should be separate atachment

clever charm
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i think i'll leave it with the integrated one. If you want to make one i'm gonna make the step of v3 available as soon as i'm done with the clip pegs

novel spruce
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its for radial fans but it manage to be the most efficient at cooling kind of a duct like that im thinking for the front

novel spruce
clever charm
novel spruce
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can you make a v3 with the circular duct not the hex one?

clever charm
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or for this which might be a tad more complex, a sketch with the cross section of it that you revolve along the centerline

clever charm
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and i've setup the project in a way that i can add as many front duct shapes as i want with minimal effort

novel spruce
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What color combo would you suggest to base all my mods to the cc from now on? XD

clever charm
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i'm kinda biased on this

novel spruce
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i mena combining them

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i dont have black i would have gone for green black

clever charm
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hope that this very phallic peg works nice

clever charm
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too much colour conntrast imo

novel spruce
noble mesa
clever charm
noble mesa
clever charm
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also

clever charm
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so i don't even know what i was thinking with the pegs xD

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they are wayyy too flimsy and don't even fit

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gonna try this now

clever charm
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getting closer but not there yet

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attpemt n3

clever charm
blissful vigilBOT
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Clip_Pegs.gif

clever charm
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i might still prolong the cutout a small bit to reduce the risk of cracking

novel spruce
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nice work

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rn im at work so i cnat mess with them but i would like to print the new version fo the case too before i need to take the one i have now off

novel elk
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Guess I am gonna wait to print this till yall perfect it 😛

novel spruce
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oh comon be part of the trial and error crew XD

blissful vigilBOT
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peg.gif

clever charm
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printing them out of pla to simulate bad layer adhesion

clever charm
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how should we do this? want me to include it with the other files and credit you, or do you prefer to add it as a remix?

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welp testing it out first but i don't see why it shouldnn't work

noble mesa
novel elk
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Maybe v3 is the one I finally print 😛

novel spruce
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@clever charm any ideea what migth do this or if i can mitigate it somehow?

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It started to deform the left air duct

clever charm
novel spruce
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Yup

clever charm
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well uh shit

novel spruce
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Had the same problem with protings skeletonized version i think this one laster more cause more thick

clever charm
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welp ducts are in the same place as stock

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i wonder if annnealing it would give it that extra tiny bit of inmproved thermal resistance necessary

novel spruce
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Ugh not really in the market for anealing at home 😅

clever charm
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yeah makes sense.. also annealing without fiber reinforcments is a risky endeavour

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what is a fix is to use a tz hotend, there is more clearence between the hotend and ducts. my inital petg prototype only has very light warping

novel spruce
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Yeah i wanna build the constelation extruder but now kinda scared if it warped like this just being arround it
Also im that stoopid and id need like a list with the links exactly where and what to order

clever charm
novel spruce
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@noble mesa Preatty please? 🥺

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Id be down to try pc or paht cf even tough it scares me to try them

clever charm
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pc is a bitch and paht-cf might creep out of shape pretty quickly

novel spruce
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What are the pet cf specs

clever charm
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ok i went ahead and made that more complicated than it ever had to be

clever charm
clever charm
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idk what heat resistant clear filament exists tho

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that is also not horrible to print

novel spruce
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Is there that much heat in that part anyway?

clever charm
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but under no real load so it might as well not matter

novel spruce
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O yeah forgot about buildplate

clever charm
novel spruce
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White asa thin walls?

blissful vigilBOT
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Body2.gif

clever charm
novel spruce
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How did the pegs come out?

clever charm
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gonna use the clip pegs from now on

novel spruce
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Did those make any weight reduction ?

clever charm
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uh probably

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but rigid mounting >>>>> weight so it wasn't really a concern

clever charm
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hehe fresh render

alpine quartz
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is the duct design the same as bacons?

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oh no it’s similar to the stock

tight ibex
clever charm
alpine quartz
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ahh

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i wonder why his is warping

clever charm
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tho it's only a matter of time until bacon adopts this and they're in cooling performannce

alpine quartz
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is yours updated with the new airflow design

clever charm
alpine quartz
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great

clever charm
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the cooling ducts after the fan are still identical

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i don't dare touch these witout some extensive testing and maybe some cfd before

alpine quartz
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time to turn on the HEPA filter and run asa cf

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yeah i mean why redo the whole duct bacons works pretty well already

novel spruce
alpine quartz
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what ABS/ASA do you use

novel spruce
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Elegoo white asa

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I have theory but idk how to even test it

clever charm
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i'm pretty sure that it's just the hotend being very close to the duct

novel spruce
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The heatbreak fan pushes the hot air directly there and it softens int just enough so that the part cooling fan deforms it with the airflow

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Cause its deformed upwards not hanging

clever charm
novel spruce
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Idk thats too advanced for me XD

clever charm
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or maybe 20 i don't quite remember how elegoo setup the heatbreak fan logic

novel spruce
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I think the best option for default nozzle would be a specialized duct from the heatbreak intake to exhaust but that defeats the purpose of your design

novel spruce
clever charm
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i guess you don't have a daytime working schedule?

novel spruce
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Hey i was nightshift and slept 4 hours now i have to wake up in the morning for a 12 hour shift

clever charm
novel spruce
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My schedule is dictated by chaos and how higherups mess with the schedule

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Il try to feel for airflow in the morning before i leave for work and will tell my findings

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Where should i check escaping downwards around the nozzle?

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Or just the side?

clever charm
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i guess below the nozze?

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on the sides you wil just have the exhaust

novel spruce
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Understood lets hope @noble mesa gives me a full list of what to get and where so i wont have this problem 😆 where did you get your pieces? Did you also change the gears and the bearing?

alpine quartz
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@clever charm On the clip pegs for the fan, what are the 2 small triangular pieces

clever charm
alpine quartz
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Ah got it thats what i imagined

noble mesa
noble mesa
clever charm
noble mesa
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I know someone else here was using it, but that was for other reasons™

noble mesa
clever charm
noble mesa
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and the diffuser would not be a hard print

clever charm
noble mesa
clever charm
noble mesa
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or you could try pushing the scope creep to 11 and using PEI. you know if you keep it hot enough when printing its translucent

clever charm
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hang on a sec, those are really close to the cc's capabilities

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i'm gonna stay at pet-cf with improved annnealing for a while

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i hope

noble mesa
clever charm
noble mesa
clever charm
noble mesa
clever charm
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welp i don't know if i will ever make a new duct

noble mesa
clever charm
alpine quartz
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I have a love hate relationship with ANSYS

clever charm
alpine quartz
clever charm
alpine quartz
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Autodesk CFD is enough for me...

alpine quartz
clever charm
alpine quartz
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good idea. i started off with their youtube as well

clever charm
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or i gotta be fast with it

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but i doubt that i will find the time to make an entirely new duct in 1 month given that i've never done anything close to this

alpine quartz
clever charm
alpine quartz
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autodesk has student plans too

clever charm
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from what i understand it's basically a home use version like with fusion

alpine quartz
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and it gets you access to fusion, revit, everything for free

clever charm
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but ansys doesn't seem to check that

novel spruce
alpine quartz
novel spruce
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And sf sounds like the middle point

noble mesa
novel spruce
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I mean so far i didnt change it from the 0.4 but i like the option

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Also no idea what the benefits of the v6 nozzle is

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Welp bathroom break over back to sleep 🤣

noble mesa
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ECAS04: https://www.aliexpress.us/item/3256808722345135.html

MR84zz:
https://www.aliexpress.us/item/3256808722345135.html can be salvaged from extruder but not reccomended, the abec-5 is better quality than the abec-1 but both are probably at least as good as what elegoo installed

M3 BHCS I think this should have everything but you may need to find one or two shorter ones, just double check the BOM but I think 6-25mm is fine https://www.amazon.com/VGBUY-600pcs-Assortment-Printer-Stainless/dp/B0D1457XQ3

if you do SF or CS you will need to find two short M2.5 screws, this is up to you- maybe steal them from an old computer or buy a set of 20 or something on aliexpress since you only need 2x 4 or 6mm long ones.

TZ3.0 for example (https://www.aliexpress.us/item/3256809118871222.html) I recommend this for SF and HF base. if you do CS you can also use this but the similar TZ4.0 gets you cold nozzle swaps.

If you do SF or HF you will need a V6 nozzle. If you want cheap and good price/performance just buy bimetal (same goes if you need one of the TZ style nozzles with constellation CS if you choose TZ3.0, they have it on the TZ3.0 page as an option. https://www.aliexpress.us/item/3256805883789790.html

If you do HF buy a melt zone extender: This one is what I reccomend as it comes with a silicone sock
https://www.aliexpress.us/item/3256808212338358.html

clever charm
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Also I lost my mze and it pains me to buy a second one whenlifegetsatyou

noble mesa
# novel spruce Also no idea what the benefits of the v6 nozzle is

you can use standard nozzles you will be able to use down the road on another printer. IMO it makes no sense to buy an expensive nozzle like a $120 diamondback for the CC because its more than likely you will never be able to use it on any other printer. You want to buy a pricy nozzle you want it to be something in a standard format.

It also gives you the option to do moderate priced stuff like solid tungsten carbide nozzles (the best nozzles IMO) for $45.

noble mesa
clever charm
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Might have been got by a vaccum cleaner

noble mesa
noble mesa
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will probably turn up, if its the DLC one its dark enough to roll somewhere and not be noticed

clever charm
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Welp idk anymore... Also it's probably at my ex's place so the odds of me getting it back are exactly 0

noble mesa
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also who cares about extruder control wen...

noble mesa
#

not sure which is less likely dogekek

clever charm
noble mesa
noble mesa
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but at that point you are cooling limited

clever charm
noble mesa
clever charm
clever charm
noble mesa
# clever charm 22

oh so gf I am assuming. although I was engaged at your age. ask me how that ended dogekek

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or bf, or non-gender-specific-f, I don't discriminate

clever charm
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Moving out on Christmas eve was shitty enough

noble mesa
noble mesa
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I assume them since you were the one that had to leave

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god thats terrible

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sorry about that

clever charm
clever charm
noble mesa
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I hope that MZE breaks their vacuum...

clever charm
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Dodged a bullet with that one

noble mesa
noble mesa
clever charm
# noble mesa oh living with parents or just overly involved?

Just overly invovled. We had planned to get a shared apartment and they did everything possible to make this not happen... Moved in with my gf and they then threatened me to get a shit job rapidly or they'd kick me out. Given that they have literally nothing to do with any of this I just fucked off

clever charm
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Gave me a nice reality check and made me understand that I'd been making quite the amount of bad decisions with my studies

clever charm
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(kindly)

alpine quartz
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Looks great, fits perfectly. I used the hex modifier as a remover for the front part. And on the back, Printables says to use a M3x12 but I found that the OEM screw fits better

clever charm
novel spruce
alpine quartz
novel spruce
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Ah cf its not for me then 🙁

alpine quartz
novel spruce
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I have a bad habit of touching my face way to often to be dealing with fibers

alpine quartz
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exist

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I dont have that habit, but i still wear them handling CF or GF because those fibers get imbedded into the skin

novel spruce
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Yeah but id prefer not to have to take that risk in the first place, i print im my living room

alpine quartz
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Ahh okay definitely don't then

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relocate that printer, PLA/PETG isn't good either to have in a living space

novel spruce
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well other places arent available i dont think the kitchen is better XD

alpine quartz
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whats the options lol

novel spruce
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bedroom living room kitchen bathroom is too cramped already

novel spruce
# noble mesa ECAS04: https://www.aliexpress.us/item/3256808722345135.html MR84zz: https://ww...

sorry to keep bugging you with this can you give me a link for the bearings?its the ecas04 link)
wich tz3.0 to get ? on the link there are x1c and p1s , should i go for a kit with fan and different nozzles or bare minimum?(kit comes with m2.5 screws)
should i also get new gears ? i saw in another post someone said neptune are drop in replacements and better (cant remember exactly)

alpine quartz
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correct me if i’m wrong bacon

novel elk
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neptune 4 gears are better and work as a drop in replacement for cc ones.

clever charm
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what gear? the main extruder gear?

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from what i can tell they are both exactly the same with the same bearings

noble mesa
# novel spruce sorry to keep bugging you with this can you give me a link for the bearings?its...

https://www.aliexpress.us/item/3256809175647670.html

You always want the X1C option because it has a heater that will work with the CC (or you can just buy the X1C 60W heaters seperately. you reuse the cc thermistor. you also want to reuse the CC fan.

The m2.5 fan screws that come to secure the X1C fan is too long, you neeed them to be shorter than that.

you can buy new gears but don't buy the CC ones, they aren't really better. if you want new gears the best upgrade is the neptune 4 gears which are identical but have a real needle bearing in the tensioner gear and not just a plastic bushing

noble mesa
clever charm
noble mesa
clever charm
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gonna check

noble mesa
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and I would generally reccomend TZ3.0 as a safe low cost option for every configuration unless you want to do the absolute cheapest TZ2.0 config- or you want to do the revo-like swaps of TZ4.0 on constellation cs

novel spruce
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Are the nozzles that come in the kit with the tz good for the purpose here? I decided to go with the hf after all can just prin another one if i dont like it

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The neptune gears i find harden steel and + dlc coating wich would i go for?

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Also what are the connecteds on the pcb called? I should get some just in case whenlifegetsatyou

alpine quartz
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i mean, the nozzle that comes with the TZ hotend is good enough

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i don’t see any reason to swap it

novel spruce
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what size ? i saw there are different sizes to that too

noble mesa
noble mesa
noble mesa
celest vector
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first time I've ever seen this used unsarcastically

celest vector
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great for small stuff

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fuck that I want the autosampler 😂

noble mesa
# celest vector fuck that I want the autosampler 😂

you can get them pretty cheap I got this one for around $80 shipped but they are always floating around pretty affordably if you search proxeon or easy nlc https://www.ebay.com/itm/254839189906

THK rails not mediocre hiwins, 2x mgn9h linear rails (I think 290 mm or something), one thk dual mgn7c dual carriage rail (110mm maybe?)
also comes with a beefy rear fan one regular stepper, one noncaptive, leadscrews, nice misc hardware, and you get a beefy rear ebmpabst fan with a pelier cooler and 2x CNC machined copper heatsinks for it. Oh and you get a cute little crossflow fan for the rear heatsink

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honestly those rails are prob worth $100 considering they move a dozen full cycles each day for a few years max

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the LC gradient on these systems is measured in hours

celest vector
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tempting

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convert it to a mini pipetting robot

noble mesa
#

hell you can get a whole easy nlc system for 600 bucks now

celest vector
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why tf is it built like a tank, it's just liquid handling, no?

noble mesa
#

Oh yeah autosampler also has these tiny integrated lead screw nema 8s for the needle movement on the dual carriage rail.

The other stuff is the rotors and pump blocks on the easy nlc

noble mesa
# celest vector why tf is it built like a tank, it's just liquid handling, no?

it probably started life as it is because it was a low volume device at proxeon, then thermo bought them and didnt change anything. they still cnced proxeon into the sides a decade later. Realistically when you are pumping up to 1200 bar the fluidics compenents are expensive enough where overbuilding this part prob doesnt matter as much but I agree its a bit silly. its the most overbuilt autosampler ive seen

celest vector
noble mesa
celest vector
#

average professor / PI office

celest vector
noble mesa
novel spruce
noble mesa
novel spruce
keen cosmos
novel spruce
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I dont have the cc by the window to get the blimp that high-up and i think neighbors would steal it

clever charm
noble mesa
novel spruce
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sorry i dont really know that refference

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im too new in the 3d printing world

noble mesa
novel spruce
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welp im guilable so id probably fit rigth in XD

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no clue aout aerodinamics

clever charm
clever charm
clever charm
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That's how I mounted and routed the endoscope bte

clever charm
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hey so i might be starting to work on implementing eddy

clever charm
#

hehe funny sketch

clever charm
blissful vigilBOT
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cover.gif

clever charm
drifting tusk
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ah, on the side

drifting tusk
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alright, so

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this part is too close

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on my eddy, that part is 10.2mm wide

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other than that, it fits

clever charm
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nice!

clever charm
drifting tusk
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yeah, did that with a knife

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fits

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can't check the height between nozzle and the coil, since I disassembled my toolhead yesterday xd

clever charm
drifting tusk
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hm, the Z spacing looks weird

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iirc the coil should be 2-3mm above the nozzle tip, but measuring it is like 4.2mm

clever charm
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cad sais 3.8mm. i must have been wayy too tired 🤦

clever charm
clever charm
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i think i understand how it happened..... fusion does this funny thing where it sets intial position coordinates to relative at random... so i must have shfited more than planned and not double check afterwards

clever charm
#

so that's the probe offsets.

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z offset is 2.2mm so that it doesn't need to cut into the toolhead

clever charm
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Now to try to convince biqu to send me a eddy uwu

clever charm
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your face when you discover that the eddy cad doesn't have the switch lever and you need to add a cutout for it

high sun
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Neato! Just ordered an eddy, figure it'll live in the CC at some point

drifting tusk
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@clever charm can you adjust the Eddy's Z height to 2.5mm from the nozzle?

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also, damn, I only have m3x6mm countersunks at home 😂

drifting tusk
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2.2?

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it's 4.2mm xd

clever charm
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the newest version is 2.2mm

drifting tusk
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oh wait, you updated printables

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didn't see that

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did you update the 3mf?

clever charm
#

that's the current one

clever charm
drifting tusk
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then it's fine

clever charm
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or you skip the cover and use m3x4 BHCS. iirc you could steal some from the side panels

drifting tusk
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hm fair

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time to reprint

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4h

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*3h

clever charm
drifting tusk
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ye

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I have loads of black PETG laying around + it won't go onto my CC anyway because I probably won't have screwholes in the same place and the nozzle will be at a different place as well

clever charm
drifting tusk
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testing?

clever charm
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thanks for the beta testing tho

drifting tusk
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problem? trollface

clever charm
# drifting tusk testing?

damn i'm not used to people actually doing it xD. i'm used to always pester them and then still end up doing it myself once i recieve the parts 🤣

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kinda like sims with the elegoo rfid tags... i bet he would have his answer the fastest if he just bought some new filament

drifting tusk
#

just fyi: the eddy negative doesn't work

clever charm
drifting tusk
#

that makes more sense

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lolz

clever charm
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yeah i setup the 3mf so that if you don't touch it you get a working normal toolhead

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if you want more go get it

drifting tusk
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makes sense

novel spruce
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@clever charm did you print yours in asa simple or fiber infused?
i had to revert mine to the normal one cause if warped too much and made my prints spagety

clever charm
novel spruce
#

🙁 fml

clever charm
clever charm
novel spruce
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yea constelation is prepared but i wont order it yet cause i wont be home when it arrives XD , also can you link me the parts you used for the gantry upgrades?

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if im gonna dissasamble the extruder might aswell do other upgrades too

clever charm
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and also anneal it

novel spruce
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im reluctant of the fiber filled materials already also annealing wont be on my to do list

novel spruce
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oh i didnt saw you made a bom with links thanks

clever charm
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btw thanks for all the testing you did for this @novel spruce

novel spruce
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i just like to be included XD

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tbh if i had more experience id test more stuff but some im scared id brake or dont knwo to put back together XD

clever charm
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also i often feel bad for making people test stuff for me, cause it's usually a waste of filament

novel spruce
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btw since i put the og cowling back

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i say the difference in power is huge

clever charm
# novel spruce

i'm gonna check in the cad if the cooling duct is that much different, but holy shit

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well looking at the original ducts i'd like to know what they were smoking now

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but i think that they are different enough that you can't really compare the downforce 1:1

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wire anemometer would the correct test for this

novel spruce
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it has alot of space where they can escape air

novel spruce
clever charm
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might be a bit difficult to see, but the gamma duct points a lot more downwards

novel spruce
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so anything in short the design was made in paintXD

clever charm
alpine quartz
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i hate the model fan, so loud for no reason

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and there’s no COTS replacements

novel spruce
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some people made a cowling for 5015 fan

alpine quartz
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5015 4pin tach exists??

clever charm
alpine quartz
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i brought this up with bacon a while ago, to his knowledge it doesn’t seem like there is a good replacement for it

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i trust i him more than myself 🤣

clever charm
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tbh i don't really see the point of going 5015 over 5020

novel spruce
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im really salty about my cowling warping sause iw as thinking of making a white blue one

noble mesa
noble mesa
alpine quartz
noble mesa
alpine quartz
#

i know degrees past a bachelors are useless, but not THAT useless 😂

clever charm
#

@drifting tusk did that test ever work out?

drifting tusk
noble mesa
drifting tusk
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sounds like it was worth it

mossy pecan
#

Most bachelor’s are useless in the modern day imo

alpine quartz
celest vector
celest vector
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official elegoo parts means that the model is from elegoo, or simply that they're modeled after the stock parts vs being optimized for fdm?

drifting tusk
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we asked them if they could provide models for all plastic parts and they literally gave them to us

celest vector
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ooh nice

noble mesa
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but yeah this is real.

honestly I'm not sure which design is better

noble mesa
#

I need to get my hot wire anemometer module running

noble mesa
#

interesting. just extending the inner anglers of the duct forward lue lines are stock black are gamma. this probably doesnt have too much bearing on actual performance as the angle is going to have limted effects compared to the overall chamber geometry and hole position but its interesting. gamma's internal duct probably also favors more downforce. I also kind of went that route because I was worried some air wasn't clearing the heatblock properly. hot wire anemomemeeter measurement with a mapping gcode macro would be needed.

celest vector
noble mesa
# celest vector overhang print test would probably give more applicable results

probably but its a bit subjective which makes things hard. I should do some overhang tests. I did this but like the amount of obstruction on some of those ducts was huge and even then I didnt feel like I could all that accurately tell when warping began https://www.reddit.com/r/elegoo/comments/1lccslf/why_cosmetic_fan_covers_are_a_bad_idea/

I've had a bit of a vendetta against cosmetic toolhead fan covers for while but they have become more common I've a lot of…

clever charm
clever charm
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Ugh... Gotta find it

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I don't even know where to start looking... It's like a spiral flower type of thing

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I think it's somewhere in the a4t channel

clever charm
noble mesa
high sun
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Thanks for the design @clever charm! Not the best quality print but it'll do. Probably reprint in PET-CF soon

clever charm
high sun
clever charm
high sun
#

but i yearnnnnn for printing more parts

drifting tusk
high sun
drifting tusk
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I meant the hexagons in the front

#

maybe I also misinterpreted what they're for?

high sun
#

Oh, I removed the built in supports and then installed the screw in posts for the fan mount

#

a la these

drifting tusk
#

ah

clever charm
novel spruce
#

hey nozzl3 if you do the new duct i wanna be guiniea pig , mby this time mine wont melt

clever charm
novel spruce
#

well im not that advenced or commited to try to make my own so il wait like a good boy XD

novel spruce
#

@clever charm mby you already know , i just saw in a video the cc2 has a different duct down there

clever charm
novel spruce
#

concept ideea atleast

clever charm
novel spruce
#

🥺

clever charm
# novel spruce 🥺

Just really busy rn, so I don't have the time to wrinkle my brain with cfd stuffs for now

novel spruce
#

did you start work?

high sun
#

LED diffuser beaming. good shit

clever charm
novel spruce
clever charm
alpine quartz
#

Exiting your job

high sun
novel spruce
#

@clever charm refference pic for new intake 🤣

high sun
#

This is merely a threat for the time being, but it goes together nicely

novel spruce
#

Im too inexperienced does the probe work with default hardware?

high sun
#

It does not

high sun
#

PET-CF hot n ready 🤤

#

it's calling to me like the damn green goblin mask... but I'll wait for it to come to room temp

clever charm
high sun
clever charm
#

And maybe weigh it down

high sun
#

Might give that a go

tight ibex
#

The back bumper hits the left motor when homing, is this because I'm on stock firmware? I know OC homes Y before X to prevent this

warm spruce
high sun
#

I think I'll try and get one of the gourmia air fryers from costco next time I visit - they seem popular for this use

noble mesa
warm spruce
noble mesa
#

but they are great fo leftovers

like you wanna reheat those cookies and muffins? air fryer all the way

novel spruce
#

Dosent it deform in the airfryer? Also what temperature?

noble mesa
novel spruce
noble mesa
#

keeps down temperature gradient, provides themal mass, and resists warp

novel spruce
#

Oh the salt again i tought it was some miracle less salty way 😆

warm spruce
noble mesa
#

but it does strongly depend on part geometry

warm spruce
noble mesa
clever charm
tight ibex
clever charm
#

but tbh i think i would have still done it cause of potential layer skips

tight ibex
clever charm
#

or you already can with open centauri if i'm not mistaken

#

if you home y first, you risk cutting the filament and even skipping some steps

noble mesa
clever charm
#

it's a consequence of homing x before y

noble mesa
clever charm
noble mesa
#

since like 0.2

clever charm
#

iirc it homes x towards positive x and y towards negative y so as to home in the other corner

noble mesa
#

oh shit you are right

#

huh

clever charm
#

makes sense to do it that way, cause you home y while x is at the maximum it will either skip or break something

lilac zodiac
#

hey quick question for you about the screws for the side.

#

they are m3 screws correct?

clever charm
lilac zodiac
#

because that bottom left screw all 3 times ive printed this toolhead cover seems to crack that piece instantly and make it flush with the the inset .I am using asa and also would there be a way to make it so i could swap them for normal m3x6 or m3x8 screws without the divot on the toolhead cover. i would do it but have no skills in cad design

#

sorry if thats hard to understand

clever charm
lilac zodiac
#

im not saying its not user error just saying for me for some reason only that bottom left screw hole cracks the small back piece off the back side of it.

#

curently have the current one held on with 3 screws while i print another one will take a photo of that side once its done to see if maybe it is a cooling issue or if im just to strong for my own good ..

clever charm
lilac zodiac
#

Thats why i was asking about using a m3x6 or m3x8 screw and slightly thickeming up all 4 screw holes

#

but as you said you dont know if that would interfere with the homing or such

#

because i have a bunch of these m3x6 & m3x8 and if it doesnt interfere with homing it would be nice to have those thickened up and be able to use those in the pic.

clever charm
#

i've got a print to start and then i'll look into it

lilac zodiac
#

awesome appreciate it once the new print of your toolhead i got going gets done ill take a photo of that bottom left side to see if maybe its a cooling issue

tight ibex
lilac zodiac
#

i thought it was just me

lilac zodiac
#

29mins left on that print of the new shroud

clever charm
#

looks like it should fit

#

So it will need M3x6mm

lilac zodiac
#

so does that mean you would be able to thicken up the screw spots and make them flat for the m3x6 screws so there is more surface area so it doesnt crack???

clever charm
#

currently thinking on how to implementing it without blowing up my file structure

lilac zodiac
#

i had to use m3x25 for the toolhead because for me for some reason the the fan screw holders were not deep enough for the stock screws maybe i missed something about that but i actually like how it looks with those screws on the front lol

clever charm
#

the stock fan screws don't get reused

lilac zodiac
#

ahh i missed that then lol

clever charm
# lilac zodiac ahh i missed that then lol

just verified the documentation, it's

screw in the fan with 2 M3x6mm BHCS, DO NOT OVERTIGHTEN IT. The pegs and printed threads are quite weak so it doesn't take much. If you break one you can just replace it.

#

also that's quiite a funny picure

#

toolhead printing itself

lilac zodiac
#

is there a way to make an edit to the front hexes to remove them and add a small bump to allow m3x30 screws to hold the fan in with a nut on the backside??

#

if i knew how todo cad design id just do it myself

#

im trying to learn fusion but man a steep learning curve

clever charm
lilac zodiac
#

that makes sense its all good

#

oh one sec print is done

clever charm
#

that looks really crisp

lilac zodiac
#

that back piece to that screw hole is what keeps snapping

#

thats how it keeps cracking for me on that left bottom side

clever charm
#

huh that's weird. does it line up when you place it on the carriage?

#

i'd hope that the cad that elegoo literally sent is accurate

lilac zodiac
#

yes lines up perfectly

clever charm
#

hmmm what cooling settings and filament are you using? i suspect that the default asa profile completely overcools it for short layers... which makes layers not able to withstand forces like these

#

i've only managed to break those once by forgetting half the screws and ripping around on the toolhead

#

my modifiers are as ugly as always xD

lilac zodiac
#

Polymaker ASA and these cooling settings

clever charm
#

oh damn those are good

#

what chamber temp and nozlze temps?

lilac zodiac
#

my nozzle temp is 275 and chambers temps sit around 35-45c without a chamber heater i have the small heater setup just waiting on the magnets to mount it so i can get higher temps in the chamber

#

and yes ive tried lower nozzle temps for asa and prints seem to get worse 275 seems like the sweet spot on my printer for asa

clever charm
lilac zodiac
#

i mean it looks MINT AF layer wise

clever charm
#

the fusion file looks more and more fucked xD

lilac zodiac
clever charm
lilac zodiac
#

im assuming the mainboard swap was done and thats why there is an eddy option for your cover

clever charm
#

exactly

#

assuming didn't make an ass out of you and me xD

lilac zodiac
#

i do love the design just hate how they have the screw mounts on the tololhead mount

clever charm
lilac zodiac
#

yea

clever charm
#

it works really well with the constraints of the stock cowling but for this one it's kinda meh

#

but short from mounting directly to the extruder this is the best solution imo

lilac zodiac
#

yea that makes sense

clever charm
blissful vigilBOT
#

Front_Cowling.gif

clever charm
#

printables is updated

lilac zodiac
#

nice appreciate it

lilac zodiac
#

that should solve any issue with cracking for sure on those screw holes

#

if it cracks now then ill know ive put too much tightening force on that area

novel elk
#

Oddly enough I had to shave down the ring near the fan as it was preventing the fan from spinning. But she works now 🙂

#

Will print a better one later in asa

#

did this one in abs

lilac zodiac
#

How would one go about removing the slight indent on the holes i believe that slight curve inwards is whats causing me the headaches which is why i asked about a flat surface one for m3 screws i mentioned idk if i grabbed the wrong file or what?

lilac zodiac
elfin token
#

does the 3mf file come with the print settings like layer height, wall generator etc?

clever charm
elfin token
#

when printing this, did you change any cooling settings? I’m trying to print it in ASA-CF and i’m having some trouble with droopy bridges, mainly around the fan duct support

clever charm
elfin token
#

I'll get a pic when I get home, but I'm sending another print with those values now. This is what I had before:

clever charm
#

also i should add that my settings are in a 65c chamber at 30mm^3/s

elfin token
#

1st, 2nd and 3rd attempts

no changes between 1st and 2nd

chamber @ 55 degrees, not sure what’s the speed though, and i’m always confused when people mention speed notlikeduck

clever charm
lilac zodiac
novel spruce
#

@clever charm i need some help idk i changed or what i did but im still using your asa profile and man its giving me a headache

clever charm
#

increase your z offset

novel spruce
#

Any idea what can cause this ? I think im using the newest orca dev

#

Well thats the thing i did increase it and it started to separate also all top surfaces look like that not just first layer

clever charm
#

also your flow ratio might be different than mine, i have it tuned for my setup. it can vary with yours

novel spruce
#

Doseb show that good on white but its really rough

novel spruce
clever charm
#

woops

#

but everything i see in the first 4 images is z offset too low

#

hard to tell if there is something else going on too but that's the main one

#

oh and i removed the 0.98 flow ratio from my profile too

#

so that might explain stuff

novel spruce
#

Im at 0.110 at 0.120 it separates...

novel spruce
#

Any chance this migth be a partial clog?

clever charm
#

i wouldn't say so, but it's easy enough to check. extrude in mid air and see what happends, after it stabilizes you should get the filament going straight down

novel spruce
#

Well it not a clog ... I did a z offset of 0.26 and weirdly enough its the same result now

#

The straigth extrusion has small bumps sometimes

#

Thx for the z offset thing but the problem is that it worked before

#

@clever charm any toughts on this?

clever charm
#

kinda looks like water vapour bubbles

#

throw it to chef mic

clever charm
novel spruce
#

i dried it for 8 hours 60 c

noble mesa
#

Also the bed warps when you go to ASA temps, yours prob bows upward thus the z offset issue

novel spruce
#

i understand that but why the sudden change it worked normaly

elfin token
novel elk
novel spruce
novel elk
#

I usually heat soak my chamber to the temp it will be while printing the ASA, then do my bed level right before print.

#

This is how my Asa came out for the idler blocks I made just using generic asa settings

novel spruce
#

Idk anymore not even the petg cooperates anymore

#

Same gcode as last one now looks ok idk what to think anymore

clever charm
#

my nozzle is clogging and im elegooning so hard right now 10/10
5069pepesus

round mulch
#

My nozzle is unclogged now, you don’t have to worry

#

But my nozzle did really clog several times when testing out different colors for the hex part, I was extremely lazy switching from ASA to PLA

#

Very interested to see how the pla i used for color will hold up, if anything happens at all that is

clever charm
round mulch
#

Kinda happened on accident first time, was gonna do some testing with purely ASA but forgot the white spool I was going to use to test flow rates for the hex pattern was pla and not ASA

novel spruce
#

does the difuser work with stock cowling? also what material to print it in?

noble mesa
#

(at least I don't think it is)

noble mesa
novel spruce
noble mesa
#

oh uhhh... still sidetracked sorry

#

soon™

tbh I'm prob just gonna do a video on assembly first instead of the full cad docs because I need to remake mine after revising

novel spruce
#

rn i dont have disposable income to order the parts cause i wanna do the cloggedz idlers too and kinda expensive it got

#

can i find the bambu screw on ali ?

noble mesa
# novel spruce can i find the bambu screw on ali ?

maybe, but you don't really need it. the TZ hotends come with m3 shoulder screws, they are not as tight as real bambu ones but they work fine and if you have kapton you can put a layer aound them and that could help

hollow falcon
noble mesa
clever charm
#

would anyone be interested in having a bambu 5015 version?

#

at looking for bambu seems to be the cheapest option

#

also looking for this fan, i notice how similar the design language is xD, it was not on purpose xD

tropic gazelle
#

oh yes please !

warm bane
tropic gazelle
#

stop drinking 😄

#

Where is a 5020 installed? Not as a nozzle lol

warm bane
clever charm
clever charm
#

Could one fit a 6010 happythonk

tropic gazelle
#

12070 ... that would be great. Com on Guys .... this fucking 5020 from elegoo ...
I haven't found anywhere yet where I can buy a replacement. Elegoo itself is charging €16 for it, plus shipping.

warm bane
clever charm
#

is that power even needed?

warm bane
#

i mean

#

a better fan geometry would do the same

#

so bambu ones are quite good right?

clever charm
#

just knowing if it's even better is already quite the task

warm bane
#

you could messure airflow with a meter

#

but static pressure idk

clever charm
#

only real good thing is wire anemometer or actual test prints

#

could do some silmulations aswell but bruh

warm bane
#

does non premium fusion support that?

clever charm
#

nope

clever charm
#

cause mooney

warm bane
#

lool

#

have 2x winnsinns in my other printer

tropic gazelle
#

20€ for such a fan????

warm bane
#

special made

#

only for elegoo

#

i mean any 5020 would work

tropic gazelle
#

no ... 4pin by elegoo ...

warm bane
#

oh i forgot

#

so its pwm

#

that might be why

tropic gazelle
#

but with cosmos ...

clever charm
#

doubt it

#

i think you at least need a pwm fan

tropic gazelle
#

Nah... just the speedometer signal. So, the RPM. But we're not interested in that anymore.

clever charm
#

just gives you an annoying warning and that's it

#

but the pins are Vcc gnd pwm and tach

tropic gazelle
#

and I even hated the warning

warm bane
#

but does it give voltage when you use a non pwm fan

clever charm
#

i can testify, not good for getting a first layer to stick

warm bane
#

lool

#

i mean is there a way to make fake pwm from the printer.cfg?

tropic gazelle
#

Isn't there a triac on the output there? ... In that case, VCC and GND would be sufficient
I'll definitely have to give it a try once the print is done....

warm bane
#

is your model fan broken?

tropic gazelle
#

there is more broken at the moment ggg

warm bane
#

good luck man

clever charm
tropic gazelle
#

Kids are doing science projects :D... and I'm NOT taking any pictures of my CC1 as it is right now

tropic gazelle
#

Loose cables, weird things stuck to the sides, and more. I don't want to be to blame if someone tries to copy this. 😄

clever charm
drifting tusk
#

uwu

clever charm
#

help a random weeb appeard

warm bane
drifting tusk
tropic gazelle
warm bane
clever charm
#

i much more prefer gravity powered methods

warm bane
#

Mines bone stock

clever charm
warm bane
tropic gazelle
#

it's boaring 😄

warm bane
#

and it only does 10k accel in the x axis according to inputshaper

clever charm
warm bane
#

and 5k in the y

clever charm
clever charm
#

but with all my mods I barely get any imrpovments

warm bane
#

where can i see the graph

clever charm
#

or install klipper on your pc and run it there

warm bane
#

i have a another killper host wait

#

where is the csv tho

#

## [input_shaper]
#
# shaper_type_x = mzv
## shaper_freq_x = 54.0
#
# shaper_type_y = zv
#*# shaper_freq_y = 44.6

clever charm
warm bane
clever charm
warm bane
#

the first

clever charm
#

yep

#

well every calibration data works

#

but take the last one

clever charm
#

should i see if i can make it work with a custom carriage to further increase stiffness and reduce weight or keep it as is?

warm bane
clever charm
#

at that point just make a whole gantry

warm bane
#

yea

#

wait i have to export my csv

clever charm
clever charm
#

idk if i will even do a cowling at this point or just let the ducts duct around

#

very rough still

warm bane
#

1000 likes and i put this in my elegoo

clever charm
#

is that the lost cause newzealand guy?

warm bane
#

no

#

idk who that is

#

this guy builds enders with 48V and shit

clever charm
#

yep

#

he's completely crazy and i love it

warm bane
#

he makes the same stuff but less often

#

mitsumakes

#

sorry

#

bad with names

clever charm
#

oh yeah i've been following his wood angel build

warm bane
#

never seen a ssr for an nozzle heater

clever charm
#

is it 220v?

#

that sounds loudicrously dangerous

warm bane
#

24V

clever charm
#

piggi snout

warm bane
clever charm
#

it can smell my pain

clever charm
#

those ducst are sexy

#

and took wayy too long to make

warm bane
#

lol

clever charm
#

what?

warm bane
#

with pva they could done

#

as a support

#

it was a joke

#

can you make them 2pcs

clever charm
#

or give them a flat front so that they can print

#

oh no, i did dumdum

#

@noble mesa any feedback on the shape of those 🦆

#

aiming for a really low restriction design, but it's my first time really designing a duct so it's very guessworky

warm bane
#

hmmm

#

why not make em wider

#

static pressure?

#

and why spilt them in two channels ?

#

im not asking to questionig the design rather to find out why btw

clever charm
warm bane
#

would a 90° bend be bad?

#

as a cooling duct

clever charm
clever charm
warm bane
clever charm
clever charm
warm bane
clever charm
clever charm
# warm bane hmm why are they asymetric?

cause the flow is as well, outside of the fan is moving much faster than inside, so it's to have about the same flow going to both sids. though this is a total guess as to where the split should happen

#

this shows it pretty well

warm bane
#

i didnt even know this

#

i thought it was pretty consistent

clever charm
#

intertia at work xD

#

same for 90deg bends

warm bane
#

makes sense

#

have you accountent for that by making it dual channel inside?

clever charm
#

which in this case would cool behind the nozzle

warm bane
#

so is a turbolent flow better for 3d printing?

#

sorry for asking these strömungsmechanik 1 questions

#

lol

clever charm
#

too turbulent and you loose a lot of energy to the turbulence itself

#

btw this is just guestimating.... in fluid dynamics i never got furhter than bernuli and newtonian considerations

warm bane
#

i watched few leassons

#

then it got boring...

clever charm
warm bane
#

i just cant

clever charm
#

oh for me it's the boredom of going to class for 2h when you could learn all of that really efficiently

warm bane
#

i loved it when i had leassons at 13:00 and 3 hours nothing until the next leasson

#

pretty fast after that i stopped going

clever charm
#

ok i think this is the smoothest i'm gonna get them for now

#

also should do a fluid sim before trying to change the shape any more

clever charm
warm bane
clever charm
#

i wouldn't exclude a skill issue. but nothing has made me doubt my cad skills unlike those ducts

clever charm
#

curretnt very blocky looks

warm bane
clever charm
#

first bambu now anycubic

clever charm
#

at least you don't say it's a fucking truck cab

drifting tusk
#

creality toolhead when

clever charm
drifting tusk
warm bane
#

shots fired at the goat

clever charm
#

or what would be the creality style?

drifting tusk
#

I gotta say, the K2 toolhead looks pretty

warm bane
drifting tusk
#

it's so slim

clever charm
clever charm
warm bane
drifting tusk
#

I mean, and it needs a linear rail Ekekw

clever charm
drifting tusk
#

reminds me of GLaDOS

clever charm
warm bane
#

here you go

drifting tusk
#

lgtm

clever charm
#

is that a lamp shade?

warm bane
#

k2 pro xl

#

toolhead

#

wym

drifting tusk
#

should put an old heater cartridge in the bottom

warm bane
#

prusa called

drifting tusk
#

it'll begin to glow

#

very cool

warm bane
#

tysm

#

certified solidworkist

clever charm
#

at least to my knowledge

warm bane
#

inductive

#

?

drifting tusk
#

well

#

highest temp

#

but slowest heating rate

clever charm
#

i mean like power at high temp

warm bane
drifting tusk
#

yeah

#

resistor vs weird resistor that drops in power

clever charm
clever charm
#

let heat transfer limit the max temp

warm bane
#

which ones resistance increases with higher temp

drifting tusk
#

PTC / MCH / whatever you wanna call "silicon heater pads"

warm bane
#

literally me

#

rn

drifting tusk
#

technically (almost) all resistors increase in resistance with higher temp

#

just MCH / PTC a lot faster cuz their wires are so much thinner

#

source: I made it up

clever charm
#

hehe ntc heater

warm bane
#

❤️

clever charm
#

what could go wrong

drifting tusk
#

instant runaway Ekekw

clever charm
#

just read the temp and be the heater at the same time

#

only 2 wires

warm bane
#

means heating up faster tho TrollFace

clever charm
#

just as my grandma used to say:
going without protection doesn't necessarily make it faster

warm bane
#

and the 3d print is the child

#

perfect analogy

clever charm
#

absolutely

warm bane
#

anal ehehe

clever charm
#

ew

warm bane
clever charm
#

ok coming back on topic, this screw hole should be alot more solid now

warm bane
#

idk why

#

i like this shape

#

like a 40t cabin

#

going down the highway

warm bane
#

ok ill stop bashing i couldnt design this

clever charm
warm bane
#

and if i would it would be a messy workspace

clever charm
#

mine isn't that clean either

warm bane
#

ez project

#

random bullshit numbers

#

idk what is what

clever charm
clever charm
#

and the worst part is that i can quickly orient myself in the mess

warm bane
#

same

#

but i cant share it with others 🤣

#

they would laugh

clever charm
#

i don't understand that attitude tbh. as long as it's not a complete clusterfuck whatever

#

what counts is that you get the file done

warm bane
#

and yea

#

its like having a visitor

#

and cleaning your room yk

clever charm
#

🤣

#

was atom obnoxious?

warm bane
warm bane
#

or he did and left

clever charm
#

still looks kinda shit, but slowly getting it to a less shit look

#

what i love about this fan is that it's not gonna need pegs at all

#

so it'll just screw in and not be a headache

clever charm
#

welp that's gonna need some help

#

front bottom got a necessary facelift

#

yeah those ducts still need huge improvements in general

#

f

warm bane
#

they look good tho

#

and maybe make the ducts seperate from the cover like stock

clever charm
#

those fucking ducts are gonna be the end of me

high sun
#

You can do it ❤️

clever charm
#

i'm struggling

#

i want the duct to be horizontal in one part before bending

#

and i can't get it to be horitzontal, smooth and not error out

high sun
#

I wish I could help but um, today my struggle was modifying a step file to make some magnet holes bigger and add some extra magnet holes... we are not the same 😅

clever charm
#

when searching youtube for info i stumble upon this :( https://www.youtube.com/shorts/a1XiMWe0mAk

Call/WhatsApp +919700147335
"Hire us for your product design"

Instead of creating 3D sketch (not robust) try creating the edges with extrude for pipe/chassis to create robust easy to edit model.

This method is proposed by TheCADWhisperer in fusion forums

forums.autodesk.com/t5/fusion-design-validate-document/workflow-guidance-for-designing-pi...

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seems like loft is not the appropriate tool for this

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having some serious doubts about the form tool being appropriate either

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skill issue time

noble mesa
clever charm
noble mesa
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honestly its probably the right way to design the duct for this but I have trouble working this way, I need to cut ducts out of cross section shell them, and then smooth like i did for the aux fan. directly forming a profile from a cross section along a path is hard

clever charm
noble mesa
clever charm
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for now my plan is to skip the shell operation by using the full ducts as tools to cut out of the body of the fan. it's way too unreliable otherwise

clever charm
noble mesa
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yeah I have no idea. I'm only really familiar with the solid tools and I'm guessing these are surface tools

clever charm
noble mesa
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yeah I expect a loft operation to fail and prob not be the best approach

noble mesa
clever charm
noble mesa
noble mesa
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@clever charm

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DB5015B24M-P.gif

queen sable
clever charm
clever charm
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this looks so goofy